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CHAPTER  1.  INTRODUCTION
SECTION  II.  EQUIPMENT  DESCRIPTION.
CHAPTER 2. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
SECTION  II.  TROUBLESHOOTING
Table 2-1. Direct Support Troubleshooting Guide
Direct  Support  Troubleshooting  Guide  (Continued)
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_24
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_25
Direct  Support  Troubleshooting  Guide  (Continued) - TM-10-4610-232-34_26
Direct   Support   Troubleshooting   Guide   (Continued) - TM-10-4610-232-34_27
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_28
Direct  Support  Troubleshooting  Guide  (Continued) - TM-10-4610-232-34_29
Direct   Support   Troubleshooting   Guide   (Continued) - TM-10-4610-232-34_30
Direct   Support   Troubleshooting   Guide   (Continued) - TM-10-4610-232-34_31
Direct  Support  Troubleshooting  Guide  (Continued) - TM-10-4610-232-34_32
Direct Support Troubleshootlng Guide (Continued)
Direct   Support   Troubleshooting   Guide   (Continued) - TM-10-4610-232-34_34
Direct   Support   Troubleshooting   Guide   (Continued) - TM-10-4610-232-34_35
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_36
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_37
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_38
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_39
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_40
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_41
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_42
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_43
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_44
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_45
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_46
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_47
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_48
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_49
Direct Support Troubleshooting Guide (Continued) . - TM-10-4610-232-34_50
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_51
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_52
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_53
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_54
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_56
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_57
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_58
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_59
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_60
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_61
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_62
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_63
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_64
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_65
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_66
Direct Support Troubleshooting Guide (Continued) . - TM-10-4610-232-34_67
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_68
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_69
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_70
Direct Support Troubleshooting Guide (Continued) . - TM-10-4610-232-34_71
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_72
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_73
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_74
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_75
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_76
Direct Support Troubleshooting Guide (Continued) . - TM-10-4610-232-34_77
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_78
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_79
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_80
Figure   2-2.  Diesel   Heater   Wiring   Diagram
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_82
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_83
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_84
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_85
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_86
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_87
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_88
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_89
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_90
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_91
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_92
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_93
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_94
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_95
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_96
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_97
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_98
SECTION  Ill.  DIRECT  SUPPORT  MAINTENANCE  PROCEDURES
Maintenance   Task
STUD AND THREAD REPAIR
Figure   2-4.   Removing   Damaged   Threaded   Insert
Figure  2-5.  Insert  Pilot  Hole
Figure 2-6. Installing Threaded Insert (sheet 1 of 2)
Figure 2-6. Installing Threaded Insert (sheet 2 of 2)
CABLES AND CONNECTORS
Figure 2-8. Connectors
Installation  of  contacts  in  wrong  connector  sockets
TESTS FOR CONTINUITY AND SHORT CIRCUITS.
RAW WATER PUMP POWER CABLES.
RAW WATER PUMP
Figure 2-13. Raw Water Pump Disassembly and Reassembly
RAW WATER PUMP MOTOR.
REASSEMBLY. - TM-10-4610-232-34_114
RAW WATER PUMP FRAME - TM-10-4610-232-34_115
SEPARATORS - TM-10-4610-232-34_116
Repair - TM-10-4610-232-34_117
SEPARATOR  FRAME.
HIGH PRESSURE AIR TUBING.
Figure 2-18. High Pressure Air Tubing
REPAIR - TM-10-4610-232-34_121
HIGH PRESSURE WATER PIPING AND HOSES.
REMOVAL. - TM-10-4610-232-34_123
HIGH PRESSURE AUXILIARY HOSE VALVE.
INSTALLATION. - TM-10-4610-232-34_125
ELECTRICAL INSTALLATION.
Figure 2-20. Electrical Installation (sheet 1 of 4)
Figure  2-20.  Electrical  Installation  (sheet  2  of  4)
Figure 2-20. Electrical Installation (sheet 3 of 4)
Figure 2-20. Electrical Installation (sheet 4 of 4)
Install cable (W70)
PRESSURE GAGES AND ASSEMBLIES - TM-10-4610-232-34_132
Figure 2-21. Pressure Gages and Assemblies
REPAIR. - TM-10-4610-232-34_134
INSTALLATION. - TM-10-4610-232-34_135
PRESSURE GAGES AND ASSEMBLIES - TM-10-4610-232-34_136
Figure 2-21.1  Pressure Gages and Assemblies
REPAIR. - TM-10-4610-232-34_138
INSTALLATION - TM-10-4610-232-34_139
MAIN CONTROL PANEL.
MAIN CONTROL PANEL CABLES, CONNECTORS AND WIRING.
Figure  2-23.  Main  Control  Panel  Cables,  Wiring  Harnesses  and  Connectors
REPAIR - TM-10-4610-232-34_143
Figure 2-24. Wire Run Connections (sheet 1 of 2)
Figure 2-24. Wire Run Connections (sheet 2 of 2)
MAIN CONTROL PANEL UPPER EXTERIOR PANEL
Figure 2-25. Upper Exterior Panel (sheet 1 of 2), Indicator Lamps
Figure 2-26. Upper Exterior Panel, Selector Switches
REPAIR. - TM-10-4610-232-34_149
ADJUST - TM-10-4610-232-34_150
MAIN CONTROL PANEL UPPER INTERIOR PANELS
Figure 2-29. Main Control Panel, Upper Interior Panel
REPAIR. - TM-10-4610-232-34_153
Install terminal board
MAIN CONTROL PANEL LOWER EXTERIOR PANEL
Figure 2-30.  Main Control Panel, Lower Exterior Panel
REASSEMBLY - TM-10-4610-232-34_157
TESTING - TM-10-4610-232-34_158
Figure 2-31.  Testing Ground Fault Indicator
MAIN  CONTROL  PANEL  LOWER  INTERIOR  PANELS.
Figure  2-32.  Main  Control  Panel,  Lower  Interior  Panel  (sheet  1  of  2)
Figure 2-32.  Main Control Panel, Lower Interior Panel (sheet 2 of 2)
Power distribution block
Figure   2-33.   Motor   Starter   MS8-1M
Figure 2-34. Motor Starters MS8-1  and  MS8-2M
Figure   2-35.   Motor   Starters   MS7   and   MS3
Figure 2-36. Motor Starter MS8-2S
REASSEMBLY - TM-10-4610-232-34_168
Moveable contactor assembly
Install  power  distribution  block
MAIN CONTROL PANEL HOUSING.
PRESSURE  SWITCH  PANEL  ASSEMBLY.
Figure 2-39. Pressure Switch Panel Assembly (sheet 1 of 2)
Figure 2-39. Pressure Switch Panel Assembly (sheet 2 of 2)
REASSEMBLY - TM-10-4610-232-34_175
PRESSURE SWITCH PANEL ASSEMBLY.
Figure 2-39.1. Pressure Switch Panel Assembly Sheet 1 of 2)
Figure 2-39.1. Pressure Switch Panel Assembly Sheet 2 of 2)
REPAIR - TM-10-4610-232-34_179
PRESSURE  SWITCH  PANEL  JUNCTION  BOX  (JB1).
Figure  2-40.  Pressure  Switch  Panel  Junction  Box  (sheet  1  of  2)
REPAIR - TM-10-4610-232-34_182
Figure  2-40.  Pressure  Switch  Panel  Junction  Box  (sheet  2  of  2)
LOW  PRESSURE  SWITCHES.  
Figure  2-41.  Differential  Switch
Table  2-3.  Differential  Switch  Settings
Table  2-4.  Pressure  Switch  Settings
Figure  2-41.1  Pressure  Switch  Adjustment.
SWITCH  PANEL  NO.  1.   
HYPOCHLORITE   TANK   FRAME.  
BOOSTER   PUMP   ASSEMBLY.
BOOSTER   PUMP.
Figure  2-46.  Booster  Pump  Disassembly  and  Reassembly
Do  not  use  grease  on  seals
BOOSTER   PUMP   MOTOR.
Electrical  high  voltage  
CARTRIDGE  FILTER  ASSEMBLY
BUTTERFLY  VALVE  WITH  ACTUATOR  (LOWER  SECTION). - TM-10-4610-232-34_199
Figure  2-49.  Valve  Actuator  Lower  Section
REPAIR - TM-10-4610-232-34_201
BUTTERFLY  VALVE  WITH  ACTUATOR  (LOWER  SECTION). - TM-10-4610-232-34_202
Figure  2-49.1  Valve  Actuator  Lower  Section
REASSEMBLY - TM-10-4610-232-34_204
Internal  parts  of  the  actuator
PRODUCT   RELIEF   VALVE.   
ADJUST - TM-10-4610-232-34_207
WASTE  RELIEF  VALVE.
ADJUST - TM-10-4610-232-34_209
TURBlDlTY  METER  PANEL.
MEDIA FILTER ASSEMBLY - TM-10-4610-232-34_211
Figure   2-53.   Media   Filter
INSTALLATION - TM-10-4610-232-34_213
CLEAN/FLUSH   TANK.
Figure  2-54.  Clean/Flush  Tank
CHEMICAL  TANK  FRAME.
HIGH   PRESSURE   SOLENOID   VALVE
Figure  2-56.  High  Pressure  Solenoid  Valve
REASSEMBLY. - TM-10-4610-232-34_219
Figure  2-57.  TDS  Meter  Cables
24 VDC POWER SUPPLY
Figure   2-58.   Power   Supply
REASSEMBLY. - TM-10-4610-232-34_223
DIESEL  HEATERS.
Figure   2-59.   Diesel   Heaters
REASSEMBLY. - TM-10-4610-232-34_226
THERMOSTATS - TM-10-4610-232-34_227
CARBON   MONOXIDE   MONITOR.
Figure  2-61.  Carbon  Monoxide  Monitor  (sheet  1 of 3)
Figure  2-61.  Carbon  Monoxide  Monitor  (sheet  2  of  3)
REMOVAL. - TM-10-4610-232-34_231
REPAIR. - TM-10-4610-232-34_232
RO  PRESSURE  VESSEL
Figure  2-63.  RO  Vessel  Removal
DISASSEMBLY. - TM-10-4610-232-34_235
REASSEMBLY. - TM-10-4610-232-34_236
NBC  FILTER.
Figure  2-65.  Repair  NBC  Filter
REPAIR - TM-10-4610-232-34_239
Figure   2-65.1.   Chamfering   of   Pipe   End
INSTALLATION - TM-10-4610-232-34_241
OUTLET  AIR  FILTER.
Figure  2-66.  Outlet  Air  Filter  (sheet  2  of  2)
REASSEMBLY.
AIR  TANK.
AIR  REGULATOR
REPAIR - TM-10-4610-232-34_247
INSTALLATION - TM-10-4610-232-34_248
VENT  FAN.
LADDERS.
ACCESSORY  TABLE - TM-10-4610-232-34_251
ACCESS  PANELS  AND  SEALS  (Including  Container  Shell).
REPAIR - TM-10-4610-232-34_253
HIGH  PRESSURE  PUMP  ASSEMBLY.
Figure 2-74. High Pressure Pump Assembly (Sheet 1 of 3)
DISASSEMBLY - TM-10-4610-232-34_256
Figure 2-74. High Pressure Pump Assembly (sheet 2 of 3)
Figure  2-74.  High  Pressure  Pump  Assembly  (Sheet  3  of  3)
INSTALLATION - TM-10-4610-232-34_260
METAL  OXIDE  VARISTOR  (MOV)  JUNCTION  BOX.  
ELECTRIC  HEATER.
Figure   2-76.   Electric   Heater   (Inverted   View)
REASSEMBLY - TM-10-4610-232-34_264
AIR   COMPRESSOR   RELIEF   VALVE.  
DISASSEMBLY. - TM-10-4610-232-34_266
AIR   COMPRESSOR   MOTOR.  
REASSEMBLY - TM-10-4610-232-34_268
AIR   COMPRESSOR   ASSEMBLY.
Figure 2-79. Air Compressor External Components (sheet 1 of 2)
Figure 2-79. Air Compressor External Components (sheet 2 of 2)
Figure  2-80.  Disassemble  Air  Compressor,  Second  Stage  Components
Figure  2-81.    Disassemble  Air  Compressor,  Third  Stage  Component
Figure 2-82. Disassemble Air Compressor, First Stage Components
REPAIR - TM-10-4610-232-34_275
Valve disk
Assemble  Third  Stage  Components
Assemble  External  Components
HIGH PRESSURE PUMP BELT GUARD.
Figure 2-83. High Pressure Pump Belt Guard
REASSEMBLY - TM-10-4610-232-34_281
HIGH PRESSURE PUMP MOTOR.
TESTING - TM-10-4610-232-34_283
HIGH PRESSURE ASSEMBLY, PIPING, VALVES, AND HOSES
INSPECTION - TM-10-4610-232-34_285
HIGH PRESSURE RELIEF VALVE
REMOVAL - TM-10-4610-232-34_287
HIGH  PRESSURE  PUMP  SHEAVE.
ISNTALLATION
HIGH PRESSURE PUMP - TM-10-4610-232-34_290
Figure 2-88. High Pressure Pump (Fluid and Valves) Disassembly and Reassembly (sheet 1 of 2)
REPAIR - TM-10-4610-232-34_292
Figure 2-88. High Pressure Pump (Drive End Seals) Disassembly and Reassembly (sheet 2 of 2)
V-ring
INSTALLATION - TM-10-4610-232-34_295
HIGH  PRESSURE  PUMP  MOUNTING  FRAME
Figure 2-89. High Pressure Pump Mounting Frame
DISTRIBUTION  PUMP  FRAME
DISTRIBUTION PUMP - TM-10-4610-232-34_299
REPAIR - TM-10-4610-232-34_300
DISTRIBUTION  PUMP  MOTOR
REPAIR - TM-10-4610-232-34_302
PUMP COVERS.
HEAT LAMPS AND CABLES.
GENERATOR
REPAIR - TM-10-4610-232-34_306
CHAPTER  3.  GENERAL  SUPPORT  MAINTENANCE  INSTRUCTIONS
MAIN CONTROL PANEL
Figure 3-1. Main Control Panel, Removal and Installation
INSTALLATION - TM-10-4610-232-34_311
ISO CONTAINER
Figure  3-2.  ISO  Container
Figure 3-3. Skin Removal and Repair
INSTALLATION - TM-10-4610-232-34_315
AIR COMPRESSOR - TM-10-4610-232-34_316
Figure 3-4. Air Compressor, Crankshaft Components
Table 3-1. Compressor Clearance Tolerance Limits
Installing crankshaft assembly
HIGH PRESSURE PUMP MOTOR
REPAIR. - TM-10-4610-232-34_321
HIGH PRESSURE PUMP - TM-10-4610-232-34_322
Figure 3-6. High Pressure Pump
REPAIR - TM-10-4610-232-34_324
Figure 3-7. Crankshaft End-Play
APPENDIX  A.  REFERENCES
APPENDIX B. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
SECTION  Il.  EXPENDABLE/DURABLE  SUPPLIES  AND  MATERIAL  LIST
EXPENDABLE/DURABLE SUPPLIES AND MATERIAL LIST (Continued)
APPENDIX  C ILLUSTRATED   LIST   OF   MANUFACTURED   ITEMS
Figure  C-1..
APPENDIX  D.  SCHEMATICS AND   INTERCONNECTING   DIAGRAMS
GLOSSARY.   SECTION  I.  ABBREVIATIONS
ABBREVIATIONS -cont
SECTION  Il.  DEFINITION  OF  UNUSUAL  TERMS - TM-10-4610-232-34_335
DEFINITION  OF  UNUSUAL  TERMS -cont
DEFINITION OF UNUSUAL TERMS -cont
INDEX - TM-10-4610-232-34_338
INDEX -cont - TM-10-4610-232-34_339
INDEX -cont - TM-10-4610-232-34_340
Figure FO-1 (sheet 1 of 11)
Figure FO-1 (sheet 2 of 11)
Figure FO-1 (sheet 3 of 11)
Figure FO-1 (sheet 4 of 11)
Figure FO-1 (sheet 5 of 11)
Figure FO-1 (sheet 6 of 11)
Figure FO-1 (sheet 7 of 11)
Figure FO-1 (sheet 8 of 11)
Figure FO-1 (sheet 9 of 11)
Figure FO-1 (sheet 10 of 11)
Figure FO-1 (sheet 11 of 11)
Figure FO-2 (sheet 1 of 16)
Figure FO-2 (sheet 2 of 16)
Figure FO-2 (sheet 3 of 16)
Figure FO-2 (sheet 4 of 16)
Figure FO-2 (sheet 5 of 16)
Figure FO-2 (sheet 6 of 16)
Figure FO-2 (sheet 7 of 16)
Figure FO-2 (sheet 8 of 16)
Figure FO-2 (sheet 9 of 16)
Figure FO-2 (sheet 10 of 16)
Figure FO-2 (sheet 11 of 16)
Figure FO-2 (sheet 12 of 16)
Figure FO-2 (sheet 13 of 16)
Figure FO-2 (sheet 14 of 16)
Figure FO-2 (sheet 15 of 16)
Figure FO-2 (sheet 16 of 16)






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