CHAPTER 1. INTRODUCTION
SECTION II. EQUIPMENT DESCRIPTION.
CHAPTER 2. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
SECTION II. TROUBLESHOOTING
Table 2-1. Direct Support Troubleshooting Guide
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_24
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_25
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_26
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_27
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_28
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_29
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_30
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_31
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_32
Direct Support Troubleshootlng Guide (Continued)
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_34
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_35
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_36
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_37
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_38
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_39
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_40
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_41
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_42
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_43
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_44
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_45
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_46
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_47
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_48
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_49
Direct Support Troubleshooting Guide (Continued) . - TM-10-4610-232-34_50
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_51
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_52
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_53
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_54
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_56
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_57
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_58
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_59
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_60
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_61
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_62
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_63
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_64
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_65
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_66
Direct Support Troubleshooting Guide (Continued) . - TM-10-4610-232-34_67
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_68
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_69
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_70
Direct Support Troubleshooting Guide (Continued) . - TM-10-4610-232-34_71
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_72
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_73
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_74
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_75
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_76
Direct Support Troubleshooting Guide (Continued) . - TM-10-4610-232-34_77
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_78
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_79
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_80
Figure 2-2. Diesel Heater Wiring Diagram
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_82
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_83
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_84
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_85
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_86
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_87
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_88
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_89
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_90
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_91
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_92
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_93
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_94
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_95
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_96
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_97
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_98
SECTION Ill. DIRECT SUPPORT MAINTENANCE PROCEDURES
Maintenance Task
STUD AND THREAD REPAIR
Figure 2-4. Removing Damaged Threaded Insert
Figure 2-5. Insert Pilot Hole
Figure 2-6. Installing Threaded Insert (sheet 1 of 2)
Figure 2-6. Installing Threaded Insert (sheet 2 of 2)
CABLES AND CONNECTORS
Figure 2-8. Connectors
Installation of contacts in wrong connector sockets
TESTS FOR CONTINUITY AND SHORT CIRCUITS.
RAW WATER PUMP POWER CABLES.
RAW WATER PUMP
Figure 2-13. Raw Water Pump Disassembly and Reassembly
RAW WATER PUMP MOTOR.
REASSEMBLY. - TM-10-4610-232-34_114
RAW WATER PUMP FRAME - TM-10-4610-232-34_115
SEPARATORS - TM-10-4610-232-34_116
Repair - TM-10-4610-232-34_117
SEPARATOR FRAME.
HIGH PRESSURE AIR TUBING.
Figure 2-18. High Pressure Air Tubing
REPAIR - TM-10-4610-232-34_121
HIGH PRESSURE WATER PIPING AND HOSES.
REMOVAL. - TM-10-4610-232-34_123
HIGH PRESSURE AUXILIARY HOSE VALVE.
INSTALLATION. - TM-10-4610-232-34_125
ELECTRICAL INSTALLATION.
Figure 2-20. Electrical Installation (sheet 1 of 4)
Figure 2-20. Electrical Installation (sheet 2 of 4)
Figure 2-20. Electrical Installation (sheet 3 of 4)
Figure 2-20. Electrical Installation (sheet 4 of 4)
Install cable (W70)
PRESSURE GAGES AND ASSEMBLIES - TM-10-4610-232-34_132
Figure 2-21. Pressure Gages and Assemblies
REPAIR. - TM-10-4610-232-34_134
INSTALLATION. - TM-10-4610-232-34_135
PRESSURE GAGES AND ASSEMBLIES - TM-10-4610-232-34_136
Figure 2-21.1 Pressure Gages and Assemblies
REPAIR. - TM-10-4610-232-34_138
INSTALLATION - TM-10-4610-232-34_139
MAIN CONTROL PANEL.
MAIN CONTROL PANEL CABLES, CONNECTORS AND WIRING.
Figure 2-23. Main Control Panel Cables, Wiring Harnesses and Connectors
REPAIR - TM-10-4610-232-34_143
Figure 2-24. Wire Run Connections (sheet 1 of 2)
Figure 2-24. Wire Run Connections (sheet 2 of 2)
MAIN CONTROL PANEL UPPER EXTERIOR PANEL
Figure 2-25. Upper Exterior Panel (sheet 1 of 2), Indicator Lamps
Figure 2-26. Upper Exterior Panel, Selector Switches
REPAIR. - TM-10-4610-232-34_149
ADJUST - TM-10-4610-232-34_150
MAIN CONTROL PANEL UPPER INTERIOR PANELS
Figure 2-29. Main Control Panel, Upper Interior Panel
REPAIR. - TM-10-4610-232-34_153
Install terminal board
MAIN CONTROL PANEL LOWER EXTERIOR PANEL
Figure 2-30. Main Control Panel, Lower Exterior Panel
REASSEMBLY - TM-10-4610-232-34_157
TESTING - TM-10-4610-232-34_158
Figure 2-31. Testing Ground Fault Indicator
MAIN CONTROL PANEL LOWER INTERIOR PANELS.
Figure 2-32. Main Control Panel, Lower Interior Panel (sheet 1 of 2)
Figure 2-32. Main Control Panel, Lower Interior Panel (sheet 2 of 2)
Power distribution block
Figure 2-33. Motor Starter MS8-1M
Figure 2-34. Motor Starters MS8-1 and MS8-2M
Figure 2-35. Motor Starters MS7 and MS3
Figure 2-36. Motor Starter MS8-2S
REASSEMBLY - TM-10-4610-232-34_168
Moveable contactor assembly
Install power distribution block
MAIN CONTROL PANEL HOUSING.
PRESSURE SWITCH PANEL ASSEMBLY.
Figure 2-39. Pressure Switch Panel Assembly (sheet 1 of 2)
Figure 2-39. Pressure Switch Panel Assembly (sheet 2 of 2)
REASSEMBLY - TM-10-4610-232-34_175
PRESSURE SWITCH PANEL ASSEMBLY.
Figure 2-39.1. Pressure Switch Panel Assembly Sheet 1 of 2)
Figure 2-39.1. Pressure Switch Panel Assembly Sheet 2 of 2)
REPAIR - TM-10-4610-232-34_179
PRESSURE SWITCH PANEL JUNCTION BOX (JB1).
Figure 2-40. Pressure Switch Panel Junction Box (sheet 1 of 2)
REPAIR - TM-10-4610-232-34_182
Figure 2-40. Pressure Switch Panel Junction Box (sheet 2 of 2)
LOW PRESSURE SWITCHES.
Figure 2-41. Differential Switch
Table 2-3. Differential Switch Settings
Table 2-4. Pressure Switch Settings
Figure 2-41.1 Pressure Switch Adjustment.
SWITCH PANEL NO. 1.
HYPOCHLORITE TANK FRAME.
BOOSTER PUMP ASSEMBLY.
BOOSTER PUMP.
Figure 2-46. Booster Pump Disassembly and Reassembly
Do not use grease on seals
BOOSTER PUMP MOTOR.
Electrical high voltage
CARTRIDGE FILTER ASSEMBLY
BUTTERFLY VALVE WITH ACTUATOR (LOWER SECTION). - TM-10-4610-232-34_199
Figure 2-49. Valve Actuator Lower Section
REPAIR - TM-10-4610-232-34_201
BUTTERFLY VALVE WITH ACTUATOR (LOWER SECTION). - TM-10-4610-232-34_202
Figure 2-49.1 Valve Actuator Lower Section
REASSEMBLY - TM-10-4610-232-34_204
Internal parts of the actuator
PRODUCT RELIEF VALVE.
ADJUST - TM-10-4610-232-34_207
WASTE RELIEF VALVE.
ADJUST - TM-10-4610-232-34_209
TURBlDlTY METER PANEL.
MEDIA FILTER ASSEMBLY - TM-10-4610-232-34_211
Figure 2-53. Media Filter
INSTALLATION - TM-10-4610-232-34_213
CLEAN/FLUSH TANK.
Figure 2-54. Clean/Flush Tank
CHEMICAL TANK FRAME.
HIGH PRESSURE SOLENOID VALVE
Figure 2-56. High Pressure Solenoid Valve
REASSEMBLY. - TM-10-4610-232-34_219
Figure 2-57. TDS Meter Cables
24 VDC POWER SUPPLY
Figure 2-58. Power Supply
REASSEMBLY. - TM-10-4610-232-34_223
DIESEL HEATERS.
Figure 2-59. Diesel Heaters
REASSEMBLY. - TM-10-4610-232-34_226
THERMOSTATS - TM-10-4610-232-34_227
CARBON MONOXIDE MONITOR.
Figure 2-61. Carbon Monoxide Monitor (sheet 1 of 3)
Figure 2-61. Carbon Monoxide Monitor (sheet 2 of 3)
REMOVAL. - TM-10-4610-232-34_231
REPAIR. - TM-10-4610-232-34_232
RO PRESSURE VESSEL
Figure 2-63. RO Vessel Removal
DISASSEMBLY. - TM-10-4610-232-34_235
REASSEMBLY. - TM-10-4610-232-34_236
NBC FILTER.
Figure 2-65. Repair NBC Filter
REPAIR - TM-10-4610-232-34_239
Figure 2-65.1. Chamfering of Pipe End
INSTALLATION - TM-10-4610-232-34_241
OUTLET AIR FILTER.
Figure 2-66. Outlet Air Filter (sheet 2 of 2)
REASSEMBLY.
AIR TANK.
AIR REGULATOR
REPAIR - TM-10-4610-232-34_247
INSTALLATION - TM-10-4610-232-34_248
VENT FAN.
LADDERS.
ACCESSORY TABLE - TM-10-4610-232-34_251
ACCESS PANELS AND SEALS (Including Container Shell).
REPAIR - TM-10-4610-232-34_253
HIGH PRESSURE PUMP ASSEMBLY.
Figure 2-74. High Pressure Pump Assembly (Sheet 1 of 3)
DISASSEMBLY - TM-10-4610-232-34_256
Figure 2-74. High Pressure Pump Assembly (sheet 2 of 3)
Figure 2-74. High Pressure Pump Assembly (Sheet 3 of 3)
INSTALLATION - TM-10-4610-232-34_260
METAL OXIDE VARISTOR (MOV) JUNCTION BOX.
ELECTRIC HEATER.
Figure 2-76. Electric Heater (Inverted View)
REASSEMBLY - TM-10-4610-232-34_264
AIR COMPRESSOR RELIEF VALVE.
DISASSEMBLY. - TM-10-4610-232-34_266
AIR COMPRESSOR MOTOR.
REASSEMBLY - TM-10-4610-232-34_268
AIR COMPRESSOR ASSEMBLY.
Figure 2-79. Air Compressor External Components (sheet 1 of 2)
Figure 2-79. Air Compressor External Components (sheet 2 of 2)
Figure 2-80. Disassemble Air Compressor, Second Stage Components
Figure 2-81. Disassemble Air Compressor, Third Stage Component
Figure 2-82. Disassemble Air Compressor, First Stage Components
REPAIR - TM-10-4610-232-34_275
Valve disk
Assemble Third Stage Components
Assemble External Components
HIGH PRESSURE PUMP BELT GUARD.
Figure 2-83. High Pressure Pump Belt Guard
REASSEMBLY - TM-10-4610-232-34_281
HIGH PRESSURE PUMP MOTOR.
TESTING - TM-10-4610-232-34_283
HIGH PRESSURE ASSEMBLY, PIPING, VALVES, AND HOSES
INSPECTION - TM-10-4610-232-34_285
HIGH PRESSURE RELIEF VALVE
REMOVAL - TM-10-4610-232-34_287
HIGH PRESSURE PUMP SHEAVE.
ISNTALLATION
HIGH PRESSURE PUMP - TM-10-4610-232-34_290
Figure 2-88. High Pressure Pump (Fluid and Valves) Disassembly and Reassembly (sheet 1 of 2)
REPAIR - TM-10-4610-232-34_292
Figure 2-88. High Pressure Pump (Drive End Seals) Disassembly and Reassembly (sheet 2 of 2)
V-ring
INSTALLATION - TM-10-4610-232-34_295
HIGH PRESSURE PUMP MOUNTING FRAME
Figure 2-89. High Pressure Pump Mounting Frame
DISTRIBUTION PUMP FRAME
DISTRIBUTION PUMP - TM-10-4610-232-34_299
REPAIR - TM-10-4610-232-34_300
DISTRIBUTION PUMP MOTOR
REPAIR - TM-10-4610-232-34_302
PUMP COVERS.
HEAT LAMPS AND CABLES.
GENERATOR
REPAIR - TM-10-4610-232-34_306
CHAPTER 3. GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
MAIN CONTROL PANEL
Figure 3-1. Main Control Panel, Removal and Installation
INSTALLATION - TM-10-4610-232-34_311
ISO CONTAINER
Figure 3-2. ISO Container
Figure 3-3. Skin Removal and Repair
INSTALLATION - TM-10-4610-232-34_315
AIR COMPRESSOR - TM-10-4610-232-34_316
Figure 3-4. Air Compressor, Crankshaft Components
Table 3-1. Compressor Clearance Tolerance Limits
Installing crankshaft assembly
HIGH PRESSURE PUMP MOTOR
REPAIR. - TM-10-4610-232-34_321
HIGH PRESSURE PUMP - TM-10-4610-232-34_322
Figure 3-6. High Pressure Pump
REPAIR - TM-10-4610-232-34_324
Figure 3-7. Crankshaft End-Play
APPENDIX A. REFERENCES
APPENDIX B. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
SECTION Il. EXPENDABLE/DURABLE SUPPLIES AND MATERIAL LIST
EXPENDABLE/DURABLE SUPPLIES AND MATERIAL LIST (Continued)
APPENDIX C ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure C-1..
APPENDIX D. SCHEMATICS AND INTERCONNECTING DIAGRAMS
GLOSSARY. SECTION I. ABBREVIATIONS
ABBREVIATIONS -cont
SECTION Il. DEFINITION OF UNUSUAL TERMS - TM-10-4610-232-34_335
DEFINITION OF UNUSUAL TERMS -cont
DEFINITION OF UNUSUAL TERMS -cont
INDEX - TM-10-4610-232-34_338
INDEX -cont - TM-10-4610-232-34_339
INDEX -cont - TM-10-4610-232-34_340
Figure FO-1 (sheet 1 of 11)
Figure FO-1 (sheet 2 of 11)
Figure FO-1 (sheet 3 of 11)
Figure FO-1 (sheet 4 of 11)
Figure FO-1 (sheet 5 of 11)
Figure FO-1 (sheet 6 of 11)
Figure FO-1 (sheet 7 of 11)
Figure FO-1 (sheet 8 of 11)
Figure FO-1 (sheet 9 of 11)
Figure FO-1 (sheet 10 of 11)
Figure FO-1 (sheet 11 of 11)
Figure FO-2 (sheet 1 of 16)
Figure FO-2 (sheet 2 of 16)
Figure FO-2 (sheet 3 of 16)
Figure FO-2 (sheet 4 of 16)
Figure FO-2 (sheet 5 of 16)
Figure FO-2 (sheet 6 of 16)
Figure FO-2 (sheet 7 of 16)
Figure FO-2 (sheet 8 of 16)
Figure FO-2 (sheet 9 of 16)
Figure FO-2 (sheet 10 of 16)
Figure FO-2 (sheet 11 of 16)
Figure FO-2 (sheet 12 of 16)
Figure FO-2 (sheet 13 of 16)
Figure FO-2 (sheet 14 of 16)
Figure FO-2 (sheet 15 of 16)
Figure FO-2 (sheet 16 of 16)
SECTION II. EQUIPMENT DESCRIPTION.
CHAPTER 2. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
SECTION II. TROUBLESHOOTING
Table 2-1. Direct Support Troubleshooting Guide
Direct Support Troubleshooting Guide (Continued)
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_24
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_25
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_26
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_27
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_28
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_29
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_30
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_31
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_32
Direct Support Troubleshootlng Guide (Continued)
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_34
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_35
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_36
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_37
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_38
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_39
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_40
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_41
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_42
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_43
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_44
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_45
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_46
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_47
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_48
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_49
Direct Support Troubleshooting Guide (Continued) . - TM-10-4610-232-34_50
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_51
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_52
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_53
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_54
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_56
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_57
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_58
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_59
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_60
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_61
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_62
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_63
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_64
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_65
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_66
Direct Support Troubleshooting Guide (Continued) . - TM-10-4610-232-34_67
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_68
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_69
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_70
Direct Support Troubleshooting Guide (Continued) . - TM-10-4610-232-34_71
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_72
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_73
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_74
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_75
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_76
Direct Support Troubleshooting Guide (Continued) . - TM-10-4610-232-34_77
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_78
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_79
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_80
Figure 2-2. Diesel Heater Wiring Diagram
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_82
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_83
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_84
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_85
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_86
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_87
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_88
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_89
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_90
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_91
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_92
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_93
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_94
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_95
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_96
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_97
Direct Support Troubleshooting Guide (Continued) - TM-10-4610-232-34_98
SECTION Ill. DIRECT SUPPORT MAINTENANCE PROCEDURES
Maintenance Task
STUD AND THREAD REPAIR
Figure 2-4. Removing Damaged Threaded Insert
Figure 2-5. Insert Pilot Hole
Figure 2-6. Installing Threaded Insert (sheet 1 of 2)
Figure 2-6. Installing Threaded Insert (sheet 2 of 2)
CABLES AND CONNECTORS
Figure 2-8. Connectors
Installation of contacts in wrong connector sockets
TESTS FOR CONTINUITY AND SHORT CIRCUITS.
RAW WATER PUMP POWER CABLES.
RAW WATER PUMP
Figure 2-13. Raw Water Pump Disassembly and Reassembly
RAW WATER PUMP MOTOR.
REASSEMBLY. - TM-10-4610-232-34_114
RAW WATER PUMP FRAME - TM-10-4610-232-34_115
SEPARATORS - TM-10-4610-232-34_116
Repair - TM-10-4610-232-34_117
SEPARATOR FRAME.
HIGH PRESSURE AIR TUBING.
Figure 2-18. High Pressure Air Tubing
REPAIR - TM-10-4610-232-34_121
HIGH PRESSURE WATER PIPING AND HOSES.
REMOVAL. - TM-10-4610-232-34_123
HIGH PRESSURE AUXILIARY HOSE VALVE.
INSTALLATION. - TM-10-4610-232-34_125
ELECTRICAL INSTALLATION.
Figure 2-20. Electrical Installation (sheet 1 of 4)
Figure 2-20. Electrical Installation (sheet 2 of 4)
Figure 2-20. Electrical Installation (sheet 3 of 4)
Figure 2-20. Electrical Installation (sheet 4 of 4)
Install cable (W70)
PRESSURE GAGES AND ASSEMBLIES - TM-10-4610-232-34_132
Figure 2-21. Pressure Gages and Assemblies
REPAIR. - TM-10-4610-232-34_134
INSTALLATION. - TM-10-4610-232-34_135
PRESSURE GAGES AND ASSEMBLIES - TM-10-4610-232-34_136
Figure 2-21.1 Pressure Gages and Assemblies
REPAIR. - TM-10-4610-232-34_138
INSTALLATION - TM-10-4610-232-34_139
MAIN CONTROL PANEL.
MAIN CONTROL PANEL CABLES, CONNECTORS AND WIRING.
Figure 2-23. Main Control Panel Cables, Wiring Harnesses and Connectors
REPAIR - TM-10-4610-232-34_143
Figure 2-24. Wire Run Connections (sheet 1 of 2)
Figure 2-24. Wire Run Connections (sheet 2 of 2)
MAIN CONTROL PANEL UPPER EXTERIOR PANEL
Figure 2-25. Upper Exterior Panel (sheet 1 of 2), Indicator Lamps
Figure 2-26. Upper Exterior Panel, Selector Switches
REPAIR. - TM-10-4610-232-34_149
ADJUST - TM-10-4610-232-34_150
MAIN CONTROL PANEL UPPER INTERIOR PANELS
Figure 2-29. Main Control Panel, Upper Interior Panel
REPAIR. - TM-10-4610-232-34_153
Install terminal board
MAIN CONTROL PANEL LOWER EXTERIOR PANEL
Figure 2-30. Main Control Panel, Lower Exterior Panel
REASSEMBLY - TM-10-4610-232-34_157
TESTING - TM-10-4610-232-34_158
Figure 2-31. Testing Ground Fault Indicator
MAIN CONTROL PANEL LOWER INTERIOR PANELS.
Figure 2-32. Main Control Panel, Lower Interior Panel (sheet 1 of 2)
Figure 2-32. Main Control Panel, Lower Interior Panel (sheet 2 of 2)
Power distribution block
Figure 2-33. Motor Starter MS8-1M
Figure 2-34. Motor Starters MS8-1 and MS8-2M
Figure 2-35. Motor Starters MS7 and MS3
Figure 2-36. Motor Starter MS8-2S
REASSEMBLY - TM-10-4610-232-34_168
Moveable contactor assembly
Install power distribution block
MAIN CONTROL PANEL HOUSING.
PRESSURE SWITCH PANEL ASSEMBLY.
Figure 2-39. Pressure Switch Panel Assembly (sheet 1 of 2)
Figure 2-39. Pressure Switch Panel Assembly (sheet 2 of 2)
REASSEMBLY - TM-10-4610-232-34_175
PRESSURE SWITCH PANEL ASSEMBLY.
Figure 2-39.1. Pressure Switch Panel Assembly Sheet 1 of 2)
Figure 2-39.1. Pressure Switch Panel Assembly Sheet 2 of 2)
REPAIR - TM-10-4610-232-34_179
PRESSURE SWITCH PANEL JUNCTION BOX (JB1).
Figure 2-40. Pressure Switch Panel Junction Box (sheet 1 of 2)
REPAIR - TM-10-4610-232-34_182
Figure 2-40. Pressure Switch Panel Junction Box (sheet 2 of 2)
LOW PRESSURE SWITCHES.
Figure 2-41. Differential Switch
Table 2-3. Differential Switch Settings
Table 2-4. Pressure Switch Settings
Figure 2-41.1 Pressure Switch Adjustment.
SWITCH PANEL NO. 1.
HYPOCHLORITE TANK FRAME.
BOOSTER PUMP ASSEMBLY.
BOOSTER PUMP.
Figure 2-46. Booster Pump Disassembly and Reassembly
Do not use grease on seals
BOOSTER PUMP MOTOR.
Electrical high voltage
CARTRIDGE FILTER ASSEMBLY
BUTTERFLY VALVE WITH ACTUATOR (LOWER SECTION). - TM-10-4610-232-34_199
Figure 2-49. Valve Actuator Lower Section
REPAIR - TM-10-4610-232-34_201
BUTTERFLY VALVE WITH ACTUATOR (LOWER SECTION). - TM-10-4610-232-34_202
Figure 2-49.1 Valve Actuator Lower Section
REASSEMBLY - TM-10-4610-232-34_204
Internal parts of the actuator
PRODUCT RELIEF VALVE.
ADJUST - TM-10-4610-232-34_207
WASTE RELIEF VALVE.
ADJUST - TM-10-4610-232-34_209
TURBlDlTY METER PANEL.
MEDIA FILTER ASSEMBLY - TM-10-4610-232-34_211
Figure 2-53. Media Filter
INSTALLATION - TM-10-4610-232-34_213
CLEAN/FLUSH TANK.
Figure 2-54. Clean/Flush Tank
CHEMICAL TANK FRAME.
HIGH PRESSURE SOLENOID VALVE
Figure 2-56. High Pressure Solenoid Valve
REASSEMBLY. - TM-10-4610-232-34_219
Figure 2-57. TDS Meter Cables
24 VDC POWER SUPPLY
Figure 2-58. Power Supply
REASSEMBLY. - TM-10-4610-232-34_223
DIESEL HEATERS.
Figure 2-59. Diesel Heaters
REASSEMBLY. - TM-10-4610-232-34_226
THERMOSTATS - TM-10-4610-232-34_227
CARBON MONOXIDE MONITOR.
Figure 2-61. Carbon Monoxide Monitor (sheet 1 of 3)
Figure 2-61. Carbon Monoxide Monitor (sheet 2 of 3)
REMOVAL. - TM-10-4610-232-34_231
REPAIR. - TM-10-4610-232-34_232
RO PRESSURE VESSEL
Figure 2-63. RO Vessel Removal
DISASSEMBLY. - TM-10-4610-232-34_235
REASSEMBLY. - TM-10-4610-232-34_236
NBC FILTER.
Figure 2-65. Repair NBC Filter
REPAIR - TM-10-4610-232-34_239
Figure 2-65.1. Chamfering of Pipe End
INSTALLATION - TM-10-4610-232-34_241
OUTLET AIR FILTER.
Figure 2-66. Outlet Air Filter (sheet 2 of 2)
REASSEMBLY.
AIR TANK.
AIR REGULATOR
REPAIR - TM-10-4610-232-34_247
INSTALLATION - TM-10-4610-232-34_248
VENT FAN.
LADDERS.
ACCESSORY TABLE - TM-10-4610-232-34_251
ACCESS PANELS AND SEALS (Including Container Shell).
REPAIR - TM-10-4610-232-34_253
HIGH PRESSURE PUMP ASSEMBLY.
Figure 2-74. High Pressure Pump Assembly (Sheet 1 of 3)
DISASSEMBLY - TM-10-4610-232-34_256
Figure 2-74. High Pressure Pump Assembly (sheet 2 of 3)
Figure 2-74. High Pressure Pump Assembly (Sheet 3 of 3)
INSTALLATION - TM-10-4610-232-34_260
METAL OXIDE VARISTOR (MOV) JUNCTION BOX.
ELECTRIC HEATER.
Figure 2-76. Electric Heater (Inverted View)
REASSEMBLY - TM-10-4610-232-34_264
AIR COMPRESSOR RELIEF VALVE.
DISASSEMBLY. - TM-10-4610-232-34_266
AIR COMPRESSOR MOTOR.
REASSEMBLY - TM-10-4610-232-34_268
AIR COMPRESSOR ASSEMBLY.
Figure 2-79. Air Compressor External Components (sheet 1 of 2)
Figure 2-79. Air Compressor External Components (sheet 2 of 2)
Figure 2-80. Disassemble Air Compressor, Second Stage Components
Figure 2-81. Disassemble Air Compressor, Third Stage Component
Figure 2-82. Disassemble Air Compressor, First Stage Components
REPAIR - TM-10-4610-232-34_275
Valve disk
Assemble Third Stage Components
Assemble External Components
HIGH PRESSURE PUMP BELT GUARD.
Figure 2-83. High Pressure Pump Belt Guard
REASSEMBLY - TM-10-4610-232-34_281
HIGH PRESSURE PUMP MOTOR.
TESTING - TM-10-4610-232-34_283
HIGH PRESSURE ASSEMBLY, PIPING, VALVES, AND HOSES
INSPECTION - TM-10-4610-232-34_285
HIGH PRESSURE RELIEF VALVE
REMOVAL - TM-10-4610-232-34_287
HIGH PRESSURE PUMP SHEAVE.
ISNTALLATION
HIGH PRESSURE PUMP - TM-10-4610-232-34_290
Figure 2-88. High Pressure Pump (Fluid and Valves) Disassembly and Reassembly (sheet 1 of 2)
REPAIR - TM-10-4610-232-34_292
Figure 2-88. High Pressure Pump (Drive End Seals) Disassembly and Reassembly (sheet 2 of 2)
V-ring
INSTALLATION - TM-10-4610-232-34_295
HIGH PRESSURE PUMP MOUNTING FRAME
Figure 2-89. High Pressure Pump Mounting Frame
DISTRIBUTION PUMP FRAME
DISTRIBUTION PUMP - TM-10-4610-232-34_299
REPAIR - TM-10-4610-232-34_300
DISTRIBUTION PUMP MOTOR
REPAIR - TM-10-4610-232-34_302
PUMP COVERS.
HEAT LAMPS AND CABLES.
GENERATOR
REPAIR - TM-10-4610-232-34_306
CHAPTER 3. GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
MAIN CONTROL PANEL
Figure 3-1. Main Control Panel, Removal and Installation
INSTALLATION - TM-10-4610-232-34_311
ISO CONTAINER
Figure 3-2. ISO Container
Figure 3-3. Skin Removal and Repair
INSTALLATION - TM-10-4610-232-34_315
AIR COMPRESSOR - TM-10-4610-232-34_316
Figure 3-4. Air Compressor, Crankshaft Components
Table 3-1. Compressor Clearance Tolerance Limits
Installing crankshaft assembly
HIGH PRESSURE PUMP MOTOR
REPAIR. - TM-10-4610-232-34_321
HIGH PRESSURE PUMP - TM-10-4610-232-34_322
Figure 3-6. High Pressure Pump
REPAIR - TM-10-4610-232-34_324
Figure 3-7. Crankshaft End-Play
APPENDIX A. REFERENCES
APPENDIX B. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
SECTION Il. EXPENDABLE/DURABLE SUPPLIES AND MATERIAL LIST
EXPENDABLE/DURABLE SUPPLIES AND MATERIAL LIST (Continued)
APPENDIX C ILLUSTRATED LIST OF MANUFACTURED ITEMS
Figure C-1..
APPENDIX D. SCHEMATICS AND INTERCONNECTING DIAGRAMS
GLOSSARY. SECTION I. ABBREVIATIONS
ABBREVIATIONS -cont
SECTION Il. DEFINITION OF UNUSUAL TERMS - TM-10-4610-232-34_335
DEFINITION OF UNUSUAL TERMS -cont
DEFINITION OF UNUSUAL TERMS -cont
INDEX - TM-10-4610-232-34_338
INDEX -cont - TM-10-4610-232-34_339
INDEX -cont - TM-10-4610-232-34_340
Figure FO-1 (sheet 1 of 11)
Figure FO-1 (sheet 2 of 11)
Figure FO-1 (sheet 3 of 11)
Figure FO-1 (sheet 4 of 11)
Figure FO-1 (sheet 5 of 11)
Figure FO-1 (sheet 6 of 11)
Figure FO-1 (sheet 7 of 11)
Figure FO-1 (sheet 8 of 11)
Figure FO-1 (sheet 9 of 11)
Figure FO-1 (sheet 10 of 11)
Figure FO-1 (sheet 11 of 11)
Figure FO-2 (sheet 1 of 16)
Figure FO-2 (sheet 2 of 16)
Figure FO-2 (sheet 3 of 16)
Figure FO-2 (sheet 4 of 16)
Figure FO-2 (sheet 5 of 16)
Figure FO-2 (sheet 6 of 16)
Figure FO-2 (sheet 7 of 16)
Figure FO-2 (sheet 8 of 16)
Figure FO-2 (sheet 9 of 16)
Figure FO-2 (sheet 10 of 16)
Figure FO-2 (sheet 11 of 16)
Figure FO-2 (sheet 12 of 16)
Figure FO-2 (sheet 13 of 16)
Figure FO-2 (sheet 14 of 16)
Figure FO-2 (sheet 15 of 16)
Figure FO-2 (sheet 16 of 16)