CHAPTER 1 INTRODUCTION - TM-55-1930-209-14P-21_162
Figure 1-1. Major Components of ROWPU Barge Systems and Equipment - Deckhouse Roof (Sheet 1 of 3) - TM-55-1930-209-14P-21_163
Figure 1-1. Major Components of ROWPU Barge Systems and Equipment - Deckhouse Sheet 2 of 3)
Figure 1-1. Major Components of ROWPU Barge Systems and Equipment - Voids (Sheet 3 of 3) - TM-55-1930-209-14P-21_165
Section II. Description and data
Figure 1-2. Winch Assembly Right Side View.
Figure 1-3. Winch Assembly Top View.
Engine.
Voltage Regulator.
Adjustment Data.
Table 1-1. Specifications, New Clearances and Wear Limits
Specifications, New Clearances and Wear Limits - Continued .
Specifications, New Clearances and Wear Limits - Continued - TM-55-1930-209-14P-21_174
Specifications, New Clearances and Wear Limits - Continued - TM-55-1930-209-14P-21_175
Specifications, New Clearances and Wear Limits - Continued - TM-55-1930-209-14P-21_176
Table 1-2. Diesel Engine Spring Specifications
Table 1-3. Torque Data (Continued)
Table 1-4. Pipe Plug Torque Data
CHAPTER 2 OPERATING INSTRUCTIONS - TM-55-1930-209-14P-21_180
Figure 2-1. Engine Instruments.
Figure 2-2. Winch Controls.
Stopping the diesel engine.
Operating Speed.
Figure 2-3. Fleet Angle.
Section II. Operation Under Unusual Conditions
Operation in dusty or sandy areas - TM-55-1930-209-14P-21_187
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS
Figure 3-1. Lubrication Chart (Sheet 1 of 4).
Figure 3-1. Lubrication Chart (Sheet 2 of 4).
Figure 3-1. Lubrication Chart (Sheet 3 of 4).
Figure 3-1. Lubrication Chart (Sheet 4 of 4).
Table 3-2. Operator/Crew Troubleshooting
Operator/Crew Troubleshooting - Continued - TM-55-1930-209-14P-21_194
Operator/Crew Troubleshooting - Continued - TM-55-1930-209-14P-21_195
Operator/Crew Troubleshooting - Continued - TM-55-1930-209-14P-21_196
Operator/Crew Troubleshooting - Continued - TM-55-1930-209-14P-21_197
Section IV. Maintenance Procedures - TM-55-1930-209-14P-21_198
Fuel Filter. Service the fuel filter
Oil Filter Service.
Fan drive belt.
Front and rear winch drum brake adjustment
Figure 3-7. Front and Rear Brake Drum Adjustment.
Drum clutch adjustment
Release air pressure on air chamber.
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-55-1930-209-14P-21_206
Figure 4-1. Mounting Dimensions - Winch to Skid.
Battery.
Figure 4-2. Battery Installation.
Section II. MOVEMENT TO A NEW WORKSITE
Figure 4-3. Hoisting Sling.
Section IV. Organizational Maintenance Troubleshooting
Table 4-1. Organizational Maintenance Troubleshooting -Continued
Organizational Maintenance Troubleshooting -Continued - TM-55-1930-209-14P-21_214
Organizational Maintenance Troubleshooting -Continued - TM-55-1930-209-14P-21_215
Organizational Maintenance Troubleshooting -Continued - TM-55-1930-209-14P-21_216
Figure 4-4. Thermostat Removal and Installation.
Engine Fan Guard
Section VI. Maintenance Of Winch
Figure 4-5. Gear Guard Removal and Installation.
Drive Chain Case
Figure 4-6. Drive Chain Case Removal and Installation (1 of 2).
Section VII. Maintenance Of Brake
Figure 4-7. Drum Brake Assembly.
Drum Brake Installation
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-55-1930-209-14P-21_226
Table 5-1. Direct Support Maintenance Troubleshooting - Continued
Direct Support Maintenance Troubleshooting - Continued
Section III. General Maintenance Instructions
General inspection instructions
Section IV. Removal and Installation of Major Components and Assemblies
Engine assembly removal and installation
Figure 5-1. Torque Converter Removal and Installation.
Torque converter installation
Section V. Removal, Repair and Installation of Chain Drive Components
Figure 5-2. Chain Drive Mechanism.
Section VI. Winch Shafts Removal and Installation
Winch drive shaft installation
Figure 5-3. Winch Drive Shaft.
Figure 5-4. Winch Drum Assembly.
Drum and drum shaft installation
Section VII. Alternator and Voltage Regulator
Figure 5-5. Delcotron Alternator Cross Section (2 of 2).
Figure 5-6. Delcotron Alternator Internal Wiring Diagram.
Disassembly - TM-55-1930-209-14P-21_245
Figure 5-7. Delcotron Alternator Illustrated Parts.
Alternator and voltage regulator inspection and repair
Section VIII. Starting Motor and Solenoid
Figure 5-8. Starting Motor
Starting motor cleaning, inspection and repair
Figure 5-9. Starting Motor Illustrated Parts.
Section IX. Fuel Injectors
Figure 5-10. Fuel Injector (Sheet 1 of 2).
Figure 5-10. Fuel injector (Sheet 2 of 2).
Fuel injector timing
Figure 5-11. Fuel Injector Timing.
Figure 5-12. Fuel Injector Removal and Installation.
Test.
Figure 5-13. Injector Installed in Tester (1 of 3)
Valve Holding Pressure Test.
Fuel Output Test -cont
Fuel injector cleaning, inspection and repair
Fuel injector cleaning, inspection and repair -cont - TM-55-1930-209-14P-21_263
Fuel injector cleaning, inspection and repair -cont - TM-55-1930-209-14P-21_264
Fuel injector reassembly and installation
Plunger and Follower
Figure 5-14. Checking Injector Spray Tip Concentricity.
Installation - TM-55-1930-209-14P-21_268
Section X. Fuel Pump and Fuel Filters
Figure 5-15. Fuel Pump Removal and Installation.
Figure 5-16. Fuel Pump Disassembly and Reassembly.
Figure 5-17. Fuel Pump Seal Removal (Sheet 1 of 2).
Figure 5-17. Fuel Pump Seal Installation (Sheet 2 or 2).
Fuel pump reassembly and installation
Section XI. Variable Speed Governor
Figure 5-18. Variable Speed Mechanical Governor. (1 of 2)
Figure 5-18. Variable Speed Governor Mount. (2 of 2)
Governor adjustment - TM-55-1930-209-14P-21_278
Figure 5-19. Governor Cover Details.
Idle Speed Adjustment.
Governor removal and disassembly
Figure 5-20. Governor Control Housing.
Section XII. Radiator and Hood
Figure 5-21. Radiator Disassembly and Reassembly.
Section XIII. Water Pump and Fan
Figure 5-22. Water Pump Disassembly and Reassembly.
Fan assembly, disassembly
Section XIV. Oil Cooler and Oil Filter
Oil cooler cleaning, test, inspection, and repair
Figure 5-24. Oil Cooler Disassembly and Reassembly.
Oil cooler reassembly and installation
Section XV. Air Shutdown Housing and Blower
Figure 5-25. Blower Installation.
Blower removal and disassembly
Blower drive coupling, removal and disassembly
Figure 5-26. Cam Followers and Cylinder Head.
Rocker arm and cam follower removal and disassembly
Figure 5-27. Rocker Arm Shaft Bracket.
Figure 5-28. Cam Follower Disassembly and Reassembly.
Rocker arm and cam follower cleaning, Inspection, and repair
Rocker arm and cam follower reassembly and installation
Rocker arm and valve adjustment
Figure 5-29. Valve Adjustment.
Cylinder head, removal and disassembly
Figure 5-30. Cylinder Head Plugs and Studs.
Figure 5-31. Cylinder Head Bolt Tightening Sequence.
Section XVII. Oil Pan
Section XVIII. Flywheel and Flywheel Housing
Figure 5-33. Flywheel Removal and Installation.
Flywheel cleaning, inspection, and repair
Flywheel housing, removal and disassembly
Figure 5-34. Flywheel housing removal and installation.
Install flywheel
Figure 5-35. Flywheel Housing Bolt Tightening Sequence.
Section XIX. Torque Converter Assembly
Figure 5-36. Diesel Fuel Piping System.
Figure 5-37. Torque Converter Assembly.
Torque converter installation
Clutch assembly removal and inspection
Figure 5-38. Fluid Line Installation.
Clutch assembly Inspection and repair
Figure 5-39. Clutch Assembly Removal.
Figure 5-40. Clutch Assembly.
Figure 5-41. Clutch Assembly Disassembly and Reassembly.
Section XX. Winch Drive Shaft and Drum Assemblies Repair Instructions
Section XXI. Drive Shafts and Drums
Figure 5-42. Drive Shaft Disassembly and Reassembly.
Winch drive shaft reassembly and installation
Winch drum removal
Figure 5-43. Winch Drum Disassembly and Reassembly.
Shaft and bearings inspection and repair
Section XXII. Drum Brakes
Figure 5-44. Drum Brake Assembly.
Figure 5-45. Brake Band Assembly.
Brake band inspection and repair
Figure 5-46. Brake Acutating Arm Assembly and Disassembly.
Section XXIII. Clutches
Clutch disassembly
Figure 5-47. Drum Clutch.
Drum reassembly and installation
Section XXIV. Winch Head Drive and Guide Removal, Inspection, Repair and Installation
Figure 5-48. Winch Head Disassembly and Reassembly.
Winch head shaft assembly Installation
Winch head guide removal, repair and reassembly
CHAPTER 6 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Table 6-1. General Support Maintenance Troubleshooting
General Support Maintenance Troubleshooting - Continued
Govemor disassembly
Figure 6-1. Governor Cover Details.
Figure 6-2. Governor Control Housing.
Figure 6-3. Removing Variable Speed Spring Plunger Guide.
Figure 6-4. Governor Weight Housing Details.
Governor cleaning, inspection and repair
Figure 6-6. Variable Speed Spring Housing and Shaft Details. (1 of 2)
Figure 6-6. Cross Section of Governor Variable Speed Spring Housings. (2 of 2)
Figure 6-7. Installing Speed Control Shaft Bearings in Spring Housing.
Governor control housing reassembly
Variable speed spring housing reassembly
Variable speed spring housing to control housing reassembly
Section V. Air Shutdown Housing and Blower
Figure 6-8. Blower Assembly and Disassembly.
Remove blower rotor timing gears
Blower cleaning, Inspection and repair
Install ring type oil seal, carriers, and collars on rotor shafts and in end plates
Figure 6-9. Installing Oil Sealring Carrier On Rotor.
Install blower front endplate
Install blower rotor shaft bearings and gears
Install blower rotor timing gears
Figure 6-10. Blower Rotor Clearances
Timing Blower Rotors.
Section VI. Rocker Arms and Cylinder Head
Figure 6-11. Cam Followers and Cylinder Head.
Figure 6-12. Fuel Injector Control Tube Removal.
Figure 6-13. Exhaust Valve Guide Removal.
Figure 6-14. Exhaust Valve Seat Removal.
Cylinder head cleaning test, inspection and repair
Cylinder head reassembly and installation
Figure 6-15. Cylinder Head Plugs and Studs.
Figure 6-16. Valve Guide Installation.
Exhaust Valves
Figure 6-17. Valve Seat Grinding Specifications.
Figure 6-18. Cam Follower Disassembly and Reassembly.
Ream bevel seat in injector tube
Figure 6-19. Injector Tube Clearance/Reaming
Section VII. Oil Pan and Oil Pump
Figure 6-20. Rocker Arm Shaft Bracket.
Figure 6-21. Engine Oil Pump Disassembly and Reassembly.
Oil pump cleaning, inspection and repair
Figure 6-22. Engine Front Cover Installation.
Section VIII. Engine Front Cover, Camshaft, Balance Shaft, and Timing Gears
Figure 6-23. Gear Train.
Camshaft and balance shaft removal and disassembly
Camshaft and balance shaft cleaning, inspection and repair
Camshaft and balance shaft bearing removal and repair
Camshaft and balance shaft bearing installation
Figure 6-25. Camshaft and Balance Shaft Assembly.
Camshaft and balance shaft reassembly and installation
Gear train removal and disassembly
Gear train cleaning, inspection and repair
Gear train reassembly and installation
Section IX. Pistons, Connecting Rod and Cylinder Liners
Piston and connecting rod removal and disassembly
Piston and connecting rod cleaning, inspection and repair
Fit pistons in cylinder liners
Figure 6-28. Connecting Rod Magnetic Particle Inspection Lines.
Replace piston pin bushing and spray nozzle
Piston and connecting rod, reassembly and installation
Installation - TM-55-1930-209-14P-21_408
Cylinder liner removal
Cylinder liner installation
Figure 6-29. Cylinder Liner Dimensional Inspection.
Cylinder liner installation -cont
Section X. Crankshaft and Main Bearings
Crankshaft and main bearing cleaning, inspection and repair
Figure 6-30. Crankshaft Assembly.
Crankshaft and main bearing cleaning, inspection and repair -cont
Crankshaft and main bearing reassembly and installation
Crankshaft and main bearing reassembly and installation -cont
Section XI. Cylinder Block and Engine End Plates
Cylinder block and end plates removal and disassembly
Inspection and repair
Cylinder block and endplates reassembly and installation
Figure 6-33. Cylinder Block and End Plates.
Section XII. Torque Converter Disassembly, Inspection and Repair
Figure 6-34. Torque Converter Assembly.
Torque converter inspection
Figure 6-35. Seal Carrier Assembly.
Torque converter reassembly
Install turbine wheel and output shaft in housing
Install impeller and input shaft in clutch housing
Figure 6-36. Fluid Line Installation.
Section XIII. Winch Frame
Air compressor
Figure 6-37. Air Compressor Disassembly and Reassembly.
Air distribution
Figure 6-38. Air Distribution Compression and Storage.
Figure 6-39. Winch Control Panel.
Figure 1-1. Major Components of ROWPU Barge Systems and Equipment - Deckhouse Roof (Sheet 1 of 3) - TM-55-1930-209-14P-21_163
Figure 1-1. Major Components of ROWPU Barge Systems and Equipment - Deckhouse Sheet 2 of 3)
Figure 1-1. Major Components of ROWPU Barge Systems and Equipment - Voids (Sheet 3 of 3) - TM-55-1930-209-14P-21_165
Section II. Description and data
Figure 1-2. Winch Assembly Right Side View.
Figure 1-3. Winch Assembly Top View.
Engine.
Voltage Regulator.
Adjustment Data.
Table 1-1. Specifications, New Clearances and Wear Limits
Specifications, New Clearances and Wear Limits - Continued .
Specifications, New Clearances and Wear Limits - Continued - TM-55-1930-209-14P-21_174
Specifications, New Clearances and Wear Limits - Continued - TM-55-1930-209-14P-21_175
Specifications, New Clearances and Wear Limits - Continued - TM-55-1930-209-14P-21_176
Table 1-2. Diesel Engine Spring Specifications
Table 1-3. Torque Data (Continued)
Table 1-4. Pipe Plug Torque Data
CHAPTER 2 OPERATING INSTRUCTIONS - TM-55-1930-209-14P-21_180
Figure 2-1. Engine Instruments.
Figure 2-2. Winch Controls.
Stopping the diesel engine.
Operating Speed.
Figure 2-3. Fleet Angle.
Section II. Operation Under Unusual Conditions
Operation in dusty or sandy areas - TM-55-1930-209-14P-21_187
CHAPTER 3 OPERATOR/CREW MAINTENANCE INSTRUCTIONS
Figure 3-1. Lubrication Chart (Sheet 1 of 4).
Figure 3-1. Lubrication Chart (Sheet 2 of 4).
Figure 3-1. Lubrication Chart (Sheet 3 of 4).
Figure 3-1. Lubrication Chart (Sheet 4 of 4).
Table 3-2. Operator/Crew Troubleshooting
Operator/Crew Troubleshooting - Continued - TM-55-1930-209-14P-21_194
Operator/Crew Troubleshooting - Continued - TM-55-1930-209-14P-21_195
Operator/Crew Troubleshooting - Continued - TM-55-1930-209-14P-21_196
Operator/Crew Troubleshooting - Continued - TM-55-1930-209-14P-21_197
Section IV. Maintenance Procedures - TM-55-1930-209-14P-21_198
Fuel Filter. Service the fuel filter
Oil Filter Service.
Fan drive belt.
Front and rear winch drum brake adjustment
Figure 3-7. Front and Rear Brake Drum Adjustment.
Drum clutch adjustment
Release air pressure on air chamber.
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-55-1930-209-14P-21_206
Figure 4-1. Mounting Dimensions - Winch to Skid.
Battery.
Figure 4-2. Battery Installation.
Section II. MOVEMENT TO A NEW WORKSITE
Figure 4-3. Hoisting Sling.
Section IV. Organizational Maintenance Troubleshooting
Table 4-1. Organizational Maintenance Troubleshooting -Continued
Organizational Maintenance Troubleshooting -Continued - TM-55-1930-209-14P-21_214
Organizational Maintenance Troubleshooting -Continued - TM-55-1930-209-14P-21_215
Organizational Maintenance Troubleshooting -Continued - TM-55-1930-209-14P-21_216
Figure 4-4. Thermostat Removal and Installation.
Engine Fan Guard
Section VI. Maintenance Of Winch
Figure 4-5. Gear Guard Removal and Installation.
Drive Chain Case
Figure 4-6. Drive Chain Case Removal and Installation (1 of 2).
Section VII. Maintenance Of Brake
Figure 4-7. Drum Brake Assembly.
Drum Brake Installation
CHAPTER 5 DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-55-1930-209-14P-21_226
Table 5-1. Direct Support Maintenance Troubleshooting - Continued
Direct Support Maintenance Troubleshooting - Continued
Section III. General Maintenance Instructions
General inspection instructions
Section IV. Removal and Installation of Major Components and Assemblies
Engine assembly removal and installation
Figure 5-1. Torque Converter Removal and Installation.
Torque converter installation
Section V. Removal, Repair and Installation of Chain Drive Components
Figure 5-2. Chain Drive Mechanism.
Section VI. Winch Shafts Removal and Installation
Winch drive shaft installation
Figure 5-3. Winch Drive Shaft.
Figure 5-4. Winch Drum Assembly.
Drum and drum shaft installation
Section VII. Alternator and Voltage Regulator
Figure 5-5. Delcotron Alternator Cross Section (2 of 2).
Figure 5-6. Delcotron Alternator Internal Wiring Diagram.
Disassembly - TM-55-1930-209-14P-21_245
Figure 5-7. Delcotron Alternator Illustrated Parts.
Alternator and voltage regulator inspection and repair
Section VIII. Starting Motor and Solenoid
Figure 5-8. Starting Motor
Starting motor cleaning, inspection and repair
Figure 5-9. Starting Motor Illustrated Parts.
Section IX. Fuel Injectors
Figure 5-10. Fuel Injector (Sheet 1 of 2).
Figure 5-10. Fuel injector (Sheet 2 of 2).
Fuel injector timing
Figure 5-11. Fuel Injector Timing.
Figure 5-12. Fuel Injector Removal and Installation.
Test.
Figure 5-13. Injector Installed in Tester (1 of 3)
Valve Holding Pressure Test.
Fuel Output Test -cont
Fuel injector cleaning, inspection and repair
Fuel injector cleaning, inspection and repair -cont - TM-55-1930-209-14P-21_263
Fuel injector cleaning, inspection and repair -cont - TM-55-1930-209-14P-21_264
Fuel injector reassembly and installation
Plunger and Follower
Figure 5-14. Checking Injector Spray Tip Concentricity.
Installation - TM-55-1930-209-14P-21_268
Section X. Fuel Pump and Fuel Filters
Figure 5-15. Fuel Pump Removal and Installation.
Figure 5-16. Fuel Pump Disassembly and Reassembly.
Figure 5-17. Fuel Pump Seal Removal (Sheet 1 of 2).
Figure 5-17. Fuel Pump Seal Installation (Sheet 2 or 2).
Fuel pump reassembly and installation
Section XI. Variable Speed Governor
Figure 5-18. Variable Speed Mechanical Governor. (1 of 2)
Figure 5-18. Variable Speed Governor Mount. (2 of 2)
Governor adjustment - TM-55-1930-209-14P-21_278
Figure 5-19. Governor Cover Details.
Idle Speed Adjustment.
Governor removal and disassembly
Figure 5-20. Governor Control Housing.
Section XII. Radiator and Hood
Figure 5-21. Radiator Disassembly and Reassembly.
Section XIII. Water Pump and Fan
Figure 5-22. Water Pump Disassembly and Reassembly.
Fan assembly, disassembly
Section XIV. Oil Cooler and Oil Filter
Oil cooler cleaning, test, inspection, and repair
Figure 5-24. Oil Cooler Disassembly and Reassembly.
Oil cooler reassembly and installation
Section XV. Air Shutdown Housing and Blower
Figure 5-25. Blower Installation.
Blower removal and disassembly
Blower drive coupling, removal and disassembly
Figure 5-26. Cam Followers and Cylinder Head.
Rocker arm and cam follower removal and disassembly
Figure 5-27. Rocker Arm Shaft Bracket.
Figure 5-28. Cam Follower Disassembly and Reassembly.
Rocker arm and cam follower cleaning, Inspection, and repair
Rocker arm and cam follower reassembly and installation
Rocker arm and valve adjustment
Figure 5-29. Valve Adjustment.
Cylinder head, removal and disassembly
Figure 5-30. Cylinder Head Plugs and Studs.
Figure 5-31. Cylinder Head Bolt Tightening Sequence.
Section XVII. Oil Pan
Section XVIII. Flywheel and Flywheel Housing
Figure 5-33. Flywheel Removal and Installation.
Flywheel cleaning, inspection, and repair
Flywheel housing, removal and disassembly
Figure 5-34. Flywheel housing removal and installation.
Install flywheel
Figure 5-35. Flywheel Housing Bolt Tightening Sequence.
Section XIX. Torque Converter Assembly
Figure 5-36. Diesel Fuel Piping System.
Figure 5-37. Torque Converter Assembly.
Torque converter installation
Clutch assembly removal and inspection
Figure 5-38. Fluid Line Installation.
Clutch assembly Inspection and repair
Figure 5-39. Clutch Assembly Removal.
Figure 5-40. Clutch Assembly.
Figure 5-41. Clutch Assembly Disassembly and Reassembly.
Section XX. Winch Drive Shaft and Drum Assemblies Repair Instructions
Section XXI. Drive Shafts and Drums
Figure 5-42. Drive Shaft Disassembly and Reassembly.
Winch drive shaft reassembly and installation
Winch drum removal
Figure 5-43. Winch Drum Disassembly and Reassembly.
Shaft and bearings inspection and repair
Section XXII. Drum Brakes
Figure 5-44. Drum Brake Assembly.
Figure 5-45. Brake Band Assembly.
Brake band inspection and repair
Figure 5-46. Brake Acutating Arm Assembly and Disassembly.
Section XXIII. Clutches
Clutch disassembly
Figure 5-47. Drum Clutch.
Drum reassembly and installation
Section XXIV. Winch Head Drive and Guide Removal, Inspection, Repair and Installation
Figure 5-48. Winch Head Disassembly and Reassembly.
Winch head shaft assembly Installation
Winch head guide removal, repair and reassembly
CHAPTER 6 GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Table 6-1. General Support Maintenance Troubleshooting
General Support Maintenance Troubleshooting - Continued
Govemor disassembly
Figure 6-1. Governor Cover Details.
Figure 6-2. Governor Control Housing.
Figure 6-3. Removing Variable Speed Spring Plunger Guide.
Figure 6-4. Governor Weight Housing Details.
Governor cleaning, inspection and repair
Figure 6-6. Variable Speed Spring Housing and Shaft Details. (1 of 2)
Figure 6-6. Cross Section of Governor Variable Speed Spring Housings. (2 of 2)
Figure 6-7. Installing Speed Control Shaft Bearings in Spring Housing.
Governor control housing reassembly
Variable speed spring housing reassembly
Variable speed spring housing to control housing reassembly
Section V. Air Shutdown Housing and Blower
Figure 6-8. Blower Assembly and Disassembly.
Remove blower rotor timing gears
Blower cleaning, Inspection and repair
Install ring type oil seal, carriers, and collars on rotor shafts and in end plates
Figure 6-9. Installing Oil Sealring Carrier On Rotor.
Install blower front endplate
Install blower rotor shaft bearings and gears
Install blower rotor timing gears
Figure 6-10. Blower Rotor Clearances
Timing Blower Rotors.
Section VI. Rocker Arms and Cylinder Head
Figure 6-11. Cam Followers and Cylinder Head.
Figure 6-12. Fuel Injector Control Tube Removal.
Figure 6-13. Exhaust Valve Guide Removal.
Figure 6-14. Exhaust Valve Seat Removal.
Cylinder head cleaning test, inspection and repair
Cylinder head reassembly and installation
Figure 6-15. Cylinder Head Plugs and Studs.
Figure 6-16. Valve Guide Installation.
Exhaust Valves
Figure 6-17. Valve Seat Grinding Specifications.
Figure 6-18. Cam Follower Disassembly and Reassembly.
Ream bevel seat in injector tube
Figure 6-19. Injector Tube Clearance/Reaming
Section VII. Oil Pan and Oil Pump
Figure 6-20. Rocker Arm Shaft Bracket.
Figure 6-21. Engine Oil Pump Disassembly and Reassembly.
Oil pump cleaning, inspection and repair
Figure 6-22. Engine Front Cover Installation.
Section VIII. Engine Front Cover, Camshaft, Balance Shaft, and Timing Gears
Figure 6-23. Gear Train.
Camshaft and balance shaft removal and disassembly
Camshaft and balance shaft cleaning, inspection and repair
Camshaft and balance shaft bearing removal and repair
Camshaft and balance shaft bearing installation
Figure 6-25. Camshaft and Balance Shaft Assembly.
Camshaft and balance shaft reassembly and installation
Gear train removal and disassembly
Gear train cleaning, inspection and repair
Gear train reassembly and installation
Section IX. Pistons, Connecting Rod and Cylinder Liners
Piston and connecting rod removal and disassembly
Piston and connecting rod cleaning, inspection and repair
Fit pistons in cylinder liners
Figure 6-28. Connecting Rod Magnetic Particle Inspection Lines.
Replace piston pin bushing and spray nozzle
Piston and connecting rod, reassembly and installation
Installation - TM-55-1930-209-14P-21_408
Cylinder liner removal
Cylinder liner installation
Figure 6-29. Cylinder Liner Dimensional Inspection.
Cylinder liner installation -cont
Section X. Crankshaft and Main Bearings
Crankshaft and main bearing cleaning, inspection and repair
Figure 6-30. Crankshaft Assembly.
Crankshaft and main bearing cleaning, inspection and repair -cont
Crankshaft and main bearing reassembly and installation
Crankshaft and main bearing reassembly and installation -cont
Section XI. Cylinder Block and Engine End Plates
Cylinder block and end plates removal and disassembly
Inspection and repair
Cylinder block and endplates reassembly and installation
Figure 6-33. Cylinder Block and End Plates.
Section XII. Torque Converter Disassembly, Inspection and Repair
Figure 6-34. Torque Converter Assembly.
Torque converter inspection
Figure 6-35. Seal Carrier Assembly.
Torque converter reassembly
Install turbine wheel and output shaft in housing
Install impeller and input shaft in clutch housing
Figure 6-36. Fluid Line Installation.
Section XIII. Winch Frame
Air compressor
Figure 6-37. Air Compressor Disassembly and Reassembly.
Air distribution
Figure 6-38. Air Distribution Compression and Storage.
Figure 6-39. Winch Control Panel.