Disassembly and Assembly
Put the gasket, cover (2) and clamp (3) in position,
and install the bolts that hold them. Install the O-ring
seal, cover (4) and the bolts that hold them.
Trim the timing gear cover gasket so it is even with
the bottom of the cylinder block.
Put a thin coat of 3S6252 RTV Silicone
Adhesive/Sealant to the bottom surface of the timing
gear cover gasket. Remove the shims, and install the oil
pan bolts. If it was necessary to remove the oil pan
plate, see Remove And Install Oil Pan Plate, and install
the oil pan plate.
install vibration damper and pulley (3306)
install crankshaft pulley (3304)
install fuel priming pump and filter
Install gauge group
Install front support
Install water pump
Remove Timing Gears 1206-011
Engine Turning Tool Group
Bolt [3/8"-24 NF x 95.3 mm
(3.75 in.) long]
remove timing gear cover
Time the engine as follows:
Install tooling (A) in the flywheel housing.
Remove the cover from the side of the fuel injection
pump housing so the timing pin can be installed.
Remove the plug from the flywheel housing so the timing
bolt can be installed.
Turn the engine in the direction of engine rotation
until tooling (B) can be installed in fuel injection pump
housing and located In the groove in the fuel injection
pump camshaft, a 3/8"-16 NC bolt can be installed In the
flywheel through the hole in the flywheel housing, and the
"C" marks on the crankshaft gear and the camshaft gear
are in alignment with each other.
Loosen bolt (1) until there is approximately 3.18 mm
(.125 in.) gap between washer (2) and fuel pump drive