TM-10-4610-309-14 Tactical Water Purification System (TWPS) Army NSN 4610-01-488-9656 Marine Corps NSN 4610-01-488-6961 Manual

GENERAL INFORMATION - TM-10-4610-309-140013
Purpose of Equipment - TM-10-4610-309-140014
OZONE DEPLETING SUBSTANCES (ODS)
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES - TM-10-4610-309-140017
Figure 1. Left End and Front Views of the MC-TWPS Packed Out.
Figure 4. MC-TWPS General Purpose Cover.
Figure 5. A-TWPS Packed Out for Deployment.
A-TWPS Flat Rack and Fabric Wall
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-10-4610-309-140022
Diesel Engine Driven Raw Water Pump P-1
Micro-Filtration System - TM-10-4610-309-140024
Figure 9. MF System: Strainer S-2 to MF Modules.
Figure 10. MF System: MF Modules to Discharge to RO Feed Tank.
Figure 11. MF System: MF Modules to Waste Outlet.
Reverse Osmosis (RO) System - TM-10-4610-309-140028
Figure 13. RO System: RO Feed Pump to High Pressure Pumps.
Figure 15. RO System: High Pressure Pumps to RO Vessels.
Figure 16. RO System: RO Vessels to Waste Out.
RO Product Flow Three-Way Valves V-501 through V-510
Figure 17. RO System: RO Vessels to Product Out.
Figure 18. Air System: Air Compressor Assembly and Two-Stage Filtration System.
Figure 19. Air System: Section 1, Air Receiver Tank R-1, and Pressure Switch PSL/PSH-901.
Figure 20. Air System: Section 3.
Figure 21. Air System: Section 4.
Figure 23. Air System: Instrument/Solenoid Panel Box.
Chemical Injection System - TM-10-4610-309-140039
Figure 25. Sodium Bisulfite Chemical Injection Point.
Figure 28. Major Components of the Standard Product Water Distribution System.
Figure 29. Major Components of the Extended Product Water Distribution System.
Operating Controls - TM-10-4610-309-140043
Figure 32. Major Components of the Power Distribution System.
Cold Weather Kit - TM-10-4610-309-140045
Figure 33. Major Components of the Cold Weather Kit.
Figure 34. Additional Cold Weather Components for the A-TWPS.
Figure 36. Cleaning Waste Discharge and Storage Components.
Figure 37. Major Components of the Ocean Intake Structure System (OISS) Kit.
Figure 38. Major Components of the NBC Water Treatment System.
NBC Survivability Kit
DIFFERENCES BETWEEN MODELS
EQUIPMENT DATA - TM-10-4610-309-140053
THEORY OF OPERATION - TM-10-4610-309-140055
Figure 1. TWPS Flow Diagram.
Figure 2. Main Components of the Raw Water System.
RAW WATER SYSTEM - TM-10-4610-309-140058
RAW WATER SYSTEM (cont)
MICROFILTRATION (MF) SYSTEM
Figure 4. MF System: Strainer S-2 to MF Modules.
Figure 6. Micro-Filtration (MF) Process.
MICROFILTRATION SYSTEM BACKWASH OPERATION
Figure 8. MF Backwash Operation.
REVERSE OSMOSIS (RO) SYSTEM - TM-10-4610-309-140065
REVERSE OSMOSIS (RO) SYSTEM (cont)
Figure 9. RO System: RO Feed Tank to High Pressure Pump Inlets.
Figure 11. RO System: High Pressure Pumps to RO Vessels.
Figure 12. Reverse Osmosis Process.
Figure 13. RO System: RO Vessels to Waste Out.
Figure 14. RO System: RO Vessels to Product Out.
AIR SYSTEM - TM-10-4610-309-140072
Figure 15. Air System Overview.
Air Compressor and PSL/PSH-901 Assembly
Two-Stage Air Filtration System
Air System Section 1
Air System Section 3
Air System Section 4
Air System Section 6
Air Manifold Assembly
CHEMICAL INJECTION SYSTEM - TM-10-4610-309-140081
Figure 24. Adaptor A-11 Sodium Bisulfite Injection Point.
STANDARD PRODUCT WATER DISTRIBUTION SYSTEM
EXTENDED PRODUCT WATER DISTRIBUTION SYSTEM (A-TWPS ONLY)
OPERATING CONTROLS - TM-10-4610-309-140085
CLEANING AND PRESERVATION OPERATIONS
Figure 30. MF Cleaning Operation.
COLD WEATHER MODULE
SITE SELECTION
TWPS COMPONENT LOCATION
Figure 1. Typical TWPS Work Site Dimensions.
P-2 Pump Only Raw Water System Configuration
Figure 3. P-1 Pump Only Raw Water System Configuration.
Figure 4. P-1 Pump to P-2 Pump to Cyclone Separator Raw Water System Configuration.
ADDITIONAL COMPONENT LOCATION CONSIDERATIONS
EQUIPMENT OFF-LOADING ARMY UNIT
A-TWPS REMOVAL FROM PLS TRAILER
EQUIPMENT OFF-LOAD - TM-10-4610-309-140099
Preparation for Equipment Off-Load
Figure 4. Operator Station End Panels.
Figure 5. Flat Rack Top Panel and Deck.
Figure 7. Deck Support Assembly.
Operator Station Off-load - TM-10-4610-309-140104
Operator Station Off-load (cont) - TM-10-4610-309-140105
Equipment Area Off-load - TM-10-4610-309-140106
Figure 10. MF Pump Skid Removal.
Generator Area Off-Load
Figure 12. Typical Generator Area Packout - Rear.
Flat Rack Panel, Duct, Suction Hose, and OISS Off-Load
EQUIPMENT OFF-LOADING MARINE CORPS UNIT
EQUIPMENT OFF-LOAD - TM-10-4610-309-140112
Operator Station Off-Load - TM-10-4610-309-140113
Figure 3. Typical Operator Station Packout Side View.
Operator Station Off-Load (cont) - TM-10-4610-309-140115
Operator Station Roof Raising
Figure 6. Operator Station Overhead Support Beam Removal and Roof Raising.
Equipment Area Off-Load - TM-10-4610-309-140118
Figure 8. Equipment Area Off-Load 1.
Figure 9. Equipment Area Off-Load 2.
Figure 10. Roof Support Sheet Positioning.
SET-UP OPERATION UNDER USUAL CONDITIONS
PLANNING AND ORGANIZATION - TM-10-4610-309-140124
AIR COMPRESSOR START-UP
Figure 1. P-1 Pump to P-2 Pump to Cyclone Separator Configuration Deployment.
P-1 PUMP TO P-2 PUMP TO CYCLONE SEPARATOR CONFIGURATION DEPLOYMENT
P-2 PUMP OR P1 PUMP ONLY CONFIGURATION DEPLOYMENT
Figure 4. P-1 Pump Only Configuration Deployment.
SODIUM BISULFITE SYSTEM SET-UP - TM-10-4610-309-140130
FLOATING INLET STRAINER AND ANCHOR DEPLOYMENT
Figure 5. Anchor, Rope, Inlet Strainer, and Hoses Assembled On-Shore.
Figure 6. Raw Water Inlet System Deployment.
Figure 7. MF Equipment Deployment.
WASTE OUTLET CONNECTIONS
MAKING POWER CABLE CONNECTIONS TO THE TWPS
Figure 9. Pump Skid Power Cable Connections.
STANDARD DISTRIBUTION SYSTEM SET-UP
STANDARD DISTRIBUTION SYSTEM SET-UP (cont)
PRE-OPERATIONAL CHECKS - TM-10-4610-309-140140
Figure 11. High Pressure Pump Mounting Flange Drain Tube.
FABRIC WALL SET-UP (A-TWPS)
EXTENDED DISTRIBUTION SYSTEM SET-UP (A-TWPS)
Figure 13. Extended Product Water Distribution System Equipment Deployment
Connect the hoses - TM-10-4610-309-140145
LOWERING AND RAISING THE BAIL BAR (A-TWPS)
Figure 15. Removing the Bolts from the Bail Bar.
Figure 16. Flat Rack Bail Bar Lowered.
Figure 17. Correct Bail Bar Bolt Installation Locations.
OCEAN INTAKE STRUCTURE SYSTEM (OISS) SET-UP OPERATION
LAYOUT OISS
Figure 2. Set-Up for Jetting a Wellpoint.
JETTING THE FIRST WELLPOINT
JETTING THE SECOND WELLPOINT
JETTING THE FOURTH WELLPOINT
COLD WEATHER SET-UP OPERATION UNDER UNUSUAL CONDITIONS
Figure 1. Drawings of Components of the Cold Weather Kit Common to A-TWPS and MC-TWPS.
Table 2. Listing of Components of the Cold Weather Kit Common to A-TWPS and MC-TWPS.
Figure 2. Drawings of Additional Cold Weather Components for A-TWPS.
Figure 3. MC-TWPS Winter Cover.
PLANNING AND ORGANIZATION - TM-10-4610-309-140162
TWPS SKID COVER INSTALLATION
Figure 5. Winter Cover Top Panel Installation (MC-TWPS).
Figure 7. Winter Cover Installation Detail (MC-TWPS).
Figure 8. Operator Station Overhead Support Beam Removal and Roof Raising.
Figure 9. Fabric Wall Installation (A-TWPS).
DIESEL HEATER DEPLOYMENT
Figure 10. Diesel Heater, Plenum, and Duct Installation.
Figure 11. Diesel Fuel-Fired Heater Controls.
SET UP THE RAW WATER SYSTEM
Figure 12. P-1 Pump to P-2 Pump Configuration Deployment.
P-2 PUMP ONLY CONFIGURATION DEPLOYMENT
SODIUM BISULFITE SYSTEM SET-UP - TM-10-4610-309-140174
MICRO-FILTRATION (MF) EQUIPMENT SET-UP
PUMP, HOSE, AND ADAPTOR HEATERS AND PUMP SKID COVER INSTALLATION
Figure 15. P-2 and P-3 Pump Heating Collar Installation.
Figure 16. Hose Heating Blanket Installation.
Table 6. Heating Blanket Installation List for P-1 to P-2 Raw Water Configuration.
Figure 19. Adaptor A-02 Heating Blanket and Collar Installation.
Figure 20. Pump Skid Insulating Cover Installation.
Figure 21. Waste Outlet Connection.
Figure 22. Making Pump Skid Power Cable Connections.
HEAT-UP AND OPERATING TEMPERATURE REQUIREMENTS
Figure 24. Product Water Distribution System Equipment Deployment.
Figure 25. A-TWPS Product Water Door Access Cover Installation.
Install a pump heating collar on Motor-Driven Product Water Distribution Pump P-7
Table 8. Product Water Distribution Hose Heating Blanket Installation and Connection List.
Figure 27. Distribution Pump Skid P-7 Insulating Cover Installation.
RAW WATER INTAKE DEPLOYMENT
COMPLETING P-1 PUMP SETUP (IF IN USE) AND ESTABLISHING RAW WATER FLOW - TM-10-4610-309-140191
Figure 30. 24-Volt Cable Connection to the Diesel Engine-Driven Pump Skid.
COMPLETING P-1 PUMP SETUP (IF IN USE) AND ESTABLISHING RAW WATER FLOW - TM-10-4610-309-140193
PRE-OPERATIONAL CHECKS - TM-10-4610-309-140194
Figure 31. Extended Product Water Distribution System Equipment Deployment.
Connect the hoses - TM-10-4610-309-140196
Table 9. Extended Distribution Hose Heating Blanket Installation and Connection List.
Ready Diesel-Driven Distribution Pump P-8.
Complete the hose and blanket installation
Connect the Distribution Pump Skid P-8 power cable to the PDP
OTHER SET-UPS - OPERATION UNDER UNUSUAL CONDITIONS
Figure 1. Adaptor A-11 Location in the Raw Water System.
CONTAMINATION AVOIDANCE COVER (CAC) DEPLOYMENT
NBC SYSTEM DEPLOYMENT
Figure 4. NBC System Deployment.
HOT WEATHER CONDITION SET-UP
DESCRIPTION & USE OF OPERATOR CONTROLS & INDICATORS
OPERATOR CONTROL PANEL (OCP)
Table 1. Operator Control Panel (OCP) Switches.
Table 2. Operator Control Panel (OCP) LED Displays.
Table 3. Operator Control Panel (OCP) Indicators.
POWER DISTRIBUTION PANEL DOOR
POWER DISTRIBUTION PANEL (PDP)
Table 5. Power Distribution Panel Controls and Indicators.
FEED FLOW CONTROL PANEL - TM-10-4610-309-140215
CHEMICAL INJECTION PUMP CONTROLS
AIR SYSTEM CONTROLS AND INDICATORS
INSTRUMENT/SOLENOID PANEL
RAW WATER SYSTEM CONTROLS AND INDICATORS
MICRO-FILTRATION SYSTEM CONTROLS AND INDICATORS
Table 11. Micro-Filtration System Controls and Indicators.
REVERSE OSMOSIS SYSTEM CONTROLS AND INDICATORS
Figure 4. Location of Controls and Indicators in the Reverse Osmosis System
Table 12. Reverse Osmosis System Controls and Indicators.
STANDARD PRODUCT WATER DISTRIBUTION SYSTEM CONTROLS
EXTENDED PRODUCT WATER DISTRIBUTION SYSTEM CONTROLS
COLD WEATHER KIT CONTROLS
TACTICAL QUIET GENERATOR CONTROLS AND INDICATORS
ESTABLISHING ELECTRICAL POWER OPERATION UNDER USUAL CONDITIONS
GROUND ROD ASSEMBLY INSTALLATION
Figure 2. Slide Hammer Assembled to Drive the First Ground Rod.
PREPARING THE TWPS FOR POWER
ENERGIZING THE TWPS POWER DISTRIBUTION PANEL
PRE-OPERATIONAL DIAGNOSTIC SELF TEST PROCEDURES
DIAGNOSTIC SELF-TESTS
Figure 2. Automatic Valves.
DIAGNOSTIC SELF-TESTS (cont) - TM-10-4610-309-140238
DIAGNOSTIC SELF-TESTS (cont) - TM-10-4610-309-140239
Figure 3. Solenoid Valves XV-901, XV-902, and XV-903 Location.
Table 1. Diagnostic Self-Tests Summary.
INITIAL START-UP OR START-UP WITH THE SYSTEM FULLY DRAINED
INITIAL INSPECTIONS, CHECKS AND ADJUSTMENTS
Table 1. Valve Start-Up Position Initial Startup or Fully Drained. - TM-10-4610-309-140245
Figure 2. Location of Valves for Start-Up. - TM-10-4610-309-140246
SODIUM BISULFITE CHEMICAL SYSTEM START-UP
ESTABLISHING RAW WATER FLOW WITH BOTH RAW WATER PUMPS
ESTABLISHING RAW WATER FLOW WITH BOTH RAW WATER PUMPS (cont)
Figure 5. Diesel Engine Controls.
ESTABLISHING RAW WATER FLOW WITH ONLY THE MOTOR-DRIVEN RAW WATER PUMP - TM-10-4610-309-140251
ESTABLISHING RAW WATER FLOW WITH ONLY THE MOTOR-DRIVEN RAW WATER PUMP (cont)
FLUSHING PRESERVATIVE/CLEANING SOLUTION
Figure 7. Cleaning Waste Hose Set-Up With the Cleaning Waste Tank.
Figure 8. Cleaning Waste Hose Set-Up Without the Cleaning Waste Tank.
FLUSHING PRESERVATIVE/CLEANING SOLUTION (cont)
MICRO-FILTRATION SYSTEM START-UP - TM-10-4610-309-140257
RO SYSTEM START-UP - TM-10-4610-309-140258
ANTISCALANT AND HYPOCHLORITE CHEMICAL SYSTEMS START-UP
Table 2. Free Chlorine Required, mg/L
COMPLETING START-UP - TM-10-4610-309-140261
Table 3. Hypochlorite System Setup 4 oz (1 packet) Hypochlorite Mixed in 4 Gallons
Table 3. Hypochlorite System Setup 8 oz (2 packet) Hypochlorite Mixed in 4 Gallons
Table 5. Hypochlorite System Setup. 16 oz (4 packets) or 24 oz (6 packets) Hypochlorite Mixed in 4 Gallons
START-UP AFTER A SHORT TERM OR STANDBY SHUTDOWN WITHOUT DRAINING
Table 1. Valve Start-Up Position Start-Up After Short Term or Standby Shutdown.
Figure 2. Location of Valves for Start-Up. - TM-10-4610-309-140267
ESTABLISHING ELECTRICAL POWER
Figure 3. Raw Water System with Both Raw Water Pumps.
Figure 4. Diesel Engine Controls.
ESTABLISHING RAW WATER FLOW WITH ONLY THE MOTOR-DRIVEN RAW WATER PUMP - TM-10-4610-309-140271
Figure 5. Raw Water System with Only the Motor-Driven Raw Water Pump.
MICRO-FILTRATION SYSTEM START-UP - TM-10-4610-309-140273
RO SYSTEM START-UP - TM-10-4610-309-140274
COMPLETING START-UP - TM-10-4610-309-140275
MAINTAINING NORMAL OPERATION UNDER USUAL CONDITIONS
PERFORMING ROUTINE SCHEDULE SERVICES
Table 1. Schedule of Routine Crew Operational Services
PRODUCT DISTRIBUTION
MC-TWPS TDS Measurement
MC-TWPS pH Measurement
MC-TWPS Free Chlorine Measurement
CHECKING AND REFILLING THE ANTISCALANT CHEMICAL SYSTEM
CHECKING AND REFILLING THE BISULFITE CHEMICAL SYSTEM
EVALUATING RO % CLEAN AND RO % SALT REJECTION
Table 3. Expected Salt Rejection Readings.
Table 4. RO Cleaning Schedule.
MF Sonic Test
Figure 6. Isolating an MF Module.
Figure 7. RO Vessel 3-Way Valve Positions.
Figure 8. RO Element Product Water Flow Test Setup.
Figure 9. RO Element Product Water Conductivity Test Setup.
Table 5. Normal Alarms and Alarm Responses.
Table 5. Normal Alarms and Alarm Responses Continued. - TM-10-4610-309-140295
Table 5. Normal Alarms and Alarm Responses Continued. - TM-10-4610-309-140296
Table 5. Normal Alarms and Alarm Responses Continued. - TM-10-4610-309-140297
Table 5. Normal Alarms and Alarm Responses Continued. - TM-10-4610-309-140298
NORMAL INSTRUMENT READINGS AND RESPONSE TO CHANGES
Table 6. Normal Instrument Readings and Response to Changes
Table 6. Normal Instrument Readings and Response to Changes Continued.
INTERCHANGING CHEMICAL PUMPS
Figure 10. Chemical Pumps.
Figure 11. Distribution System.
INTERCHANGING RAW WATER AND DISTRIBUTION PUMPS
INTERCHANGING RAW WATER AND DISTRIBUTION PUMPS (cont)
STANDBY OR SHORT-TERM SHUTDOWN
Table 1. Summary of Standby and Short-Term Shutdown Requirement.
STANDBY SHUTDOWN WITHOUT DRAINING DOWN
STANDBY SHUTDOWN COLD WEATHER OPERATION
Table 2. Drain and Vent Valve Position for Drain-Down.
Figure 3. Location of Valves for Drain-Down.
SHORT TERM SHUTDOWN - NORMAL OPERATION
SHORT TERM SHUTDOWN - NORMAL OPERATION (cont)
SHORT TERM SHUTDOWN - COLD WEATHER OPERATION
Figure 6. Strainer S-2 Drain Valve V-109 and Vent Valve V-110.
Figure 7. Auxiliary Air Hose Quick Disconnect Connections.
Figure 8. RO Element Three Way Valve in the Drain Position.
SHORT TERM SHUTDOWN - COLD WEATHER OPERATION (cont)
RAW WATER DIESEL ENGINE SHUTDOWN
EXTENDED SHUT-DOWN DURING DEPLOYMENT
EXTENDED SHUTDOWN PROCEDURE
Table 1. Valve Start-Up Position Initial Startup or Fully Drained. - TM-10-4610-309-140323
Figure 2. Location of Valves for Start-Up. - TM-10-4610-309-140324
Figure 3. RO Element 3-Way Valve in the Drain Position.
Table 2. Valve Ending Position Extended Shut-Down.
Figure 4. Location of Valves for Extended Shut-Down.
EMERGENCY SHUT-DOWN
Figure 1. Emergency Shut-Down Controls.
CLEANING, PRESERVATION, AND CLEANING WASTE NEUTRALIZATION AND PUMP-OUT
RO ACID CLEANING - TM-10-4610-309-140332
MF CLEANING WITH RO ACID CLEANING - TM-10-4610-309-140333
MF PRESERVATION
CLEANING WASTE NEUTRALIZATION AND PUMP-OUT
Figure 1. Cleaning Waste Recirculation Set-Up.
Figure 2. Cleaning Waste Pump-Out Set-Up.
CLEANING WASTE NEUTRALIZATION AND PUMP-OUT (cont)
MICRO-FILTRATION SYSTEM CLEANING
Figure 1. Cleaning Waste Storage Tank Set-Up.
Figure 2. Valves for Shutdown to Standby for MF Acid Cleaning.
Backwash the MF - TM-10-4610-309-140342
Acid Cleaning Solution Preparation - TM-10-4610-309-140343
Acid Cleaning Solution Preparation (cont)
MF Drain - TM-10-4610-309-140345
Figure 5. MF Acid Cleaning Waste Hose Set-Up with the Cleaning Waste Tank.
Figure 7. Valves for MF Acid Cleaning.
MF Acid Cleaning - TM-10-4610-309-140348
MF Acid Cleaning (cont) - TM-10-4610-309-140349
MF Caustic Detergent Cleaning - TM-10-4610-309-140350
MF Caustic Detergent Cleaning (cont) - TM-10-4610-309-140351
Figure 9. Valves for MF Caustic Detergent Cleaning.
MF Caustic Detergent Cleaning (cont) - TM-10-4610-309-140353
Figure 10. Valves for Flushing RO Feed Tank.
MF Caustic Detergent Cleaning (cont) - TM-10-4610-309-140355
REVERSE OSMOSIS SYSTEM ACID CLEANING
RO ACID CLEANING - TM-10-4610-309-140358
Figure 2. Valves for Shutdown to Standby and Drain for RO Acid Clean.
Figure 3. Cleaning Waste Hose Set-Up with the Cleaning Waste Tank.
Figure 5. Valves for Preparing Water for RO Acid Cleaning.
Prepare the RO acid cleaning solution
Figure 6. Adaptor A-12 Valve V-705 in Cleaning Waste Hose Line. - TM-10-4610-309-140363
Figure 8. Valves for RO Acid Cleaning.
Figure 9. Valves for Second RO Product Water Flush. - TM-10-4610-309-140365
End the RO Acid Cleaning
REVERSE OSMOSIS SYSTEM DETERGENT CLEANING
RO DETERGENT CLEANING
Figure 2. Valves for Shutdown to Standby and Drain for RO Detergent Cleaning.
Figure 3. RO Detergent Cleaning Waste Hose Set-Up with the Cleaning Waste Tank.
Figure 5. Valves for Preparing Water for RO Detergent Cleaning.
Prepare the RO detergent cleaning solution
Figure 6. Adaptor A-12 Valve V-705 in Cleaning Waste Hose Line. - TM-10-4610-309-140373
Figure 8. Valves for RO Detergent Cleaning.
Figure 9. Valves for Second RO Product Water Flush. - TM-10-4610-309-140375
End the RO Detergent Cleaning
MICRO-FILTRATION SYSTEM CLEANING WITH REVERSE OSMOSIS SYSTEM ACID CLEANING
MF CLEANING WITH RO ACID CLEANING - TM-10-4610-309-140378
Figure 2. Valves for Shutdown to Standby for MF and RO Acid Cleaning.
Backwash the MF - TM-10-4610-309-140380
Acid Cleaning Solution Preparation - TM-10-4610-309-140381
MF Drain - TM-10-4610-309-140382
RO Acid Cleaning - TM-10-4610-309-140383
Figure 6. MF Acid Cleaning Waste Hose Set-Up Without the Cleaning Waste Tank.
Figure 7. Distribution Tank Adaptor A-15 Valve V-525.
Figure 9. Auxliary Air Hose Connections for Force-Air Draining the RO Elements.
MF Acid Cleaning - TM-10-4610-309-140387
MF Acid Cleaning (cont) - TM-10-4610-309-140388
MF Acid Cleaning (cont) - TM-10-4610-309-140389
Figure 11. Valves for Flushing the RO Feed Tank.
MF Caustic Detergent Cleaning - TM-10-4610-309-140391
Figure 12. Valves for MF Caustic Detergent Cleaning.
MF Caustic Detergent Cleaning (cont) - TM-10-4610-309-140393
Figure 13. Valves for Flushing RO Feed Tank.
PRESERVATION
REVERSE OSMOSIS SYSTEM PRESERVATION
RO PRESERVATION FLUSH FOR EXTENDED SHUTDOWN
Figure 2. Cleaning Waste Hose Set-Up with the Cleaning Waste Tank. - TM-10-4610-309-140399
Figure 4. Valves for Preparing Water for RO Preservation Flush.
Figure 5. Distribution Tank Adaptor A-15 Valve V-525.
Figure 6. Valves for RO Preservation Flush
Figure 7. Valves to Operate at the End of RO Preservation Flush.
Figure 8. Product RO Element Three Way Valve in the Drain Position.
RO PRESERVATION IN PREPARATION FOR STORAGE
Figure 10. Cleaning Waste Hose Set-Up with the Cleaning Waste Tank.
Figure 12. Valves for Preparing Water for RO Preservation.
Figure 13. Distribution Tank Adaptor A-15 Valve V-525.
Figure 14. Valves for RO Preservation.
Figure 15. Valves to Operate at the End of RO Preservation for Storage.
PREPARATION FOR STORAGE
MICRO-FILTRATION SYSTEM PRESERVATION
MF PRESERVATION FLUSH FOR EXTENDED SHUTDOWN
Figure 2. Cleaning Waste Hose Set-Up with the Cleaning Waste Tank. - TM-10-4610-309-140415
Figure 4. Valves for Preparing Water for MF Preservation Flush.
MF PRESERVATION FLUSH FOR EXTENDED SHUTDOWN (cont) - TM-10-4610-309-140417
MF PRESERVATION FLUSH FOR EXTENDED SHUTDOWN (cont) - TM-10-4610-309-140418
Figure 5. MF Drain Valves V-203 and V-403.
Figure 6. Valves to Flush RO Feed Tank After MF Preservation Flush.
MF PRESERVATION IN PREPARATION FOR STORAGE
OPERATION UNDER UNUSUAL CONDITIONS - TM-10-4610-309-140423
Cold Weather Initial Startup or Startup with the System Fully Drained
Heat-up the TWPS systems
Figure 2. Valves Operated to Heat Up the TWPS Systems.
Figure 3. MF Assembly.
Cold Weather Emergency Shutdown on Loss of Power
Figure 5. Drains to Open for Cold Weather Emergency Shutdown.
NBC DECONTAMINATION WATER PURIFICATION MISSION
Double Pass NBC Filtration Using One TWPS
Figure 8. A-TWPS First Pass Set-Up for Double Pass NBC Filtration Using One TWPS.
Double Pass NBC Filtration Using One TWPS (cont)
Figure 9. MC-TWPS Second Pass Set-Up for Double Pass NBC Filtration Using One TWPS.
Figure 10. A-TWPS Second Pass Set-Up for Double Pass NBC Filtration Using One TWPS
Double Pass NBC Filtration Using Three TWPS
Figure 11. Double Pass NBC Filtration Set-Up Using Three TWPS Units.
Double Pass NBC Filtration Using Three TWPS (cont)
EQUIPMENT DECONTAMINATION AFTER AN NBC WATER PURIFICATION MISSION
Chemical/Biological Decontamination
NBC SURVIVABILITY
LOW EMI EMISSIONS MISSIONS
PREPARATION FOR MOVEMENT ARMY UNIT
PREPARATION FOR PACKOUT - TM-10-4610-309-140444
Figure 1. Rolling Up the Hose Heating Blankets. - TM-10-4610-309-140445
Figure 2. Quick-Disconnect Air Hose Connections.
Figure 3. Folding Up the Fabric Wall.
Operator's Tool Kit - TM-10-4610-309-140448
Table 3. Operator's Tool Kit.
BII Box #1 - TM-10-4610-309-140450
Table 4. BII Box #1.
BII Box #2
BII Box #3 - TM-10-4610-309-140453
BII Box #4 - TM-10-4610-309-140454
BII Box #5 - TM-10-4610-309-140455
BII Bucket #6 - TM-10-4610-309-140456
BII Bucket #7 - TM-10-4610-309-140457
BII Box #8 - TM-10-4610-309-140458
Table 11. BII Box #8.
Manuals Storage Box - TM-10-4610-309-140460
Left End Packout - TM-10-4610-309-140461
Ocean Intake Structure System (OISS) Packout
Figure 7. OISS Component Packout.
Suction Hose Packout
Heating Duct Packout
Operator Station Packout - TM-10-4610-309-140466
Figure 12. Operator Station Packout 3
Figure 13. Pump Skid Retaining Rods.
Figure 15. Operator Station Packout 5.
Equipment Area Packout - TM-10-4610-309-140470
Figure 18. Equipment Area Packout 2.
Figure 19. Equipment Area Packout 3.
Figure 20. Filtrate Drain/Sample Hose and RO Element Pusher Packout.
Figure 21. Correct Bail Bar Bolt Installation Locations.
Figure 22. Flat Rack Panel #5, #6, and #7 Installation.
Figure 23. Generator Area Packout 1.
Figure 24. Generator Area Packout 2.
Figure 25. Cargo Net and Strap Placement.
Figure 26. Flat Rack Hinged Top Panel Closure.
Figure 28. Flat Rack Panel Installation.
Preparing to Load the A-TPWS on a PLS Trailer
PREPARATION FOR MOVEMENT MARINE CORPS UNIT
EXTENDED CAPABILITY MODULES
PREPARATION FOR PACKOUT - TM-10-4610-309-140485
Figure 1. Quick-Disconnect Air Hose Connections.
Operator's Tool Kit - TM-10-4610-309-140487
Table 1. Operator's Tool Kit.
BII Box #1 - TM-10-4610-309-140489
Table 2. BII Box #1.
BII Box #3 - TM-10-4610-309-140491
BII Box #4 - TM-10-4610-309-140492
BII Box #5 - TM-10-4610-309-140493
BII Bucket #6 - TM-10-4610-309-140494
BII Bucket #7 - TM-10-4610-309-140495
BII Box #8 - TM-10-4610-309-140496
Table 8. BII Box #8.
Manuals Storage Box - TM-10-4610-309-140498
Left End Packout - TM-10-4610-309-140499
Operator Station Packout - TM-10-4610-309-140500
Figure 4. Left End RO Element Drain Hoses and RO Vessel Drain Hose.
Figure 6. Operator Station Packout 2.
Figure 8. Operator Station Packout 4.
Figure 9. Operator Station Packout 5.
Figure 11. Operator Station Packout 5 and 6.
Figure 12. Operator Station Packout 7.
Figure 13. Operator Station Packout 8.
Equipment Area Packout - TM-10-4610-309-140508
Figure 15. Equipment Area Packout 2.
Figure 16. Equipment Area Packout 3.
Figure 17. Equipment Area Packout 4.
Figure 18. Equipment Area Packout 5.
Right End Packout
Transport Reinforcing Chain Installation
General Purpose Cover Installation
Figure 24. MC-TWPS General Purpose Cover Installation.
Cargo Net Installation
Figure 26. Front Cargo Net Storage Installation.
Figure 27. Side Cargo Net Installation.
Loading and Securing the MC-TWPS to an MTVR
Figure 28. MC-TWPS Strapped to MTVR.
PREPARATION FOR MOVEMENT MARINE CORPS EXTENDED CAPABILITY MODULES
COLD WEATHER MODULE PACKOUT
Figure 1. Rolling Up the Hose Heating Blankets. - TM-10-4610-309-140525
Cold Weather Module Box Packout
Figure 3. Cold Weather Module Box Packout.
CLEANING WASTE STORAGE MODULE PACKOUT
NBC WATER TREATMENT SYSTEM MODULE PACKOUT
NBC SURVIVABILITY MODULE PACKOUT
OCEAN INTAKE STRUCTURE SYSTEM (OISS) MODULE PACKOUT
Figure 8. Bags with OISS Risers Packed onto MC-TWPS.
Figure 9. Bag with OISS Wellpoints Packed onto MC-TWPS.
PREPARATION FOR STORAGE ARMY UNIT
Figure 1. Raw Water System Flush Layout. - TM-10-4610-309-140536
MF Feed Tank and P-3 Pump - TM-10-4610-309-140537
RO System - TM-10-4610-309-140538
Figure 4. RO Product 3-Way Valve in the Drain Position. - TM-10-4610-309-140539
Figure 5. Chemical System Component Removal for Draining the System. - TM-10-4610-309-140540
DIESEL ENGINE PRESERVATION - TM-10-4610-309-140541
WINTER HEATER PRESERVATION - TM-10-4610-309-140542
AIR SYSTEM PRESERVATION - TM-10-4610-309-140543
Figure 9. Vent Valves V-904 and V-910 and Shut-Off Valve V-909. - TM-10-4610-309-140544
CORROSION PREVENTION - TM-10-4610-309-140545
SHIPPING AND STORAGE INSTRUCTIONS - TM-10-4610-309-140546
PREPARATION FOR STORAGE MARINE CORPS UNIT
Figure 1. Raw Water System Flush Layout. - TM-10-4610-309-140548
MF Feed Tank and P-3 Pump - TM-10-4610-309-140549
RO System - TM-10-4610-309-140550
Figure 4. RO Product 3-Way Valve in the Drain Position. - TM-10-4610-309-140551
Figure 5. Chemical System Component Removal for Draining the System. - TM-10-4610-309-140552
DIESEL ENGINE PRESERVATION - TM-10-4610-309-140553
WINTER HEATER PRESERVATION - TM-10-4610-309-140554
AIR SYSTEM PRESERVATION - TM-10-4610-309-140555
Figure 9. Vent Valves V-904 and V-910 and Shut-Off Valve V-909. - TM-10-4610-309-140556
CORROSION PREVENTION - TM-10-4610-309-140557
SHIPPING AND STORAGE INSTRUCTIONS - TM-10-4610-309-140558
OPERATOR/CREW TROUBLESHOOTING PROCEDURES
RAW WATER SYSTEM MALFUNCTIONS - TM-10-4610-309-140560
Table 1. Raw Water System Troubleshooting - TM-10-4610-309-140561
Table 1. Raw Water System Troubleshooting - Continued. - TM-10-4610-309-140562
Table 1. Raw Water System Troubleshooting - Continued. - TM-10-4610-309-140563
DIESEL ENGINE MALFUNCTIONS
Table 2. Diesel Engine Troubleshooting
Table 2. Diesel Engine Troubleshooting Continued. - TM-10-4610-309-140566
MF SYSTEM MALFUNCTIONS - TM-10-4610-309-140567
Table 3. MF Feed Pump P-3 Troubleshooting - TM-10-4610-309-140568
Table 3. MF Feed Pump P-3 Troubleshooting Continued. - TM-10-4610-309-140569
Table 4. Automatic Valves, Air Solenoid Valves Troubleshooting. - TM-10-4610-309-140570
Table 5. General MF System Troubleshooting. - TM-10-4610-309-140571
Table 5. General MF System Troubleshooting Continued. - TM-10-4610-309-140572
Table 6. Feed Flow Control Panel Troubleshooting. - TM-10-4610-309-140573
RO SYSTEM MALFUNCTIONS - TM-10-4610-309-140574
Table 7. General RO System Troubleshooting - TM-10-4610-309-140575
Table 7. General RO System Troubleshooting Continued. - TM-10-4610-309-140576
Table 8. High Pressure Pump, Turbocharger Troubleshooting.
Table 8. High Pressure Pump, Turbocharger Troubleshooting Continued. - TM-10-4610-309-140578
AIR SYSTEM MALFUNCTIONS - TM-10-4610-309-140579
Table 9. General Air System Troubleshooting - TM-10-4610-309-140580
Table 10. Air Compressor Troubleshooting. - TM-10-4610-309-140581
Table 10. Air Compressor Troubleshooting Continued. - TM-10-4610-309-140582
CHEMICAL SYSTEM MALFUNCTIONS - TM-10-4610-309-140583
Table 11. Chemical System Troubleshooting - TM-10-4610-309-140584
PRODUCT WATER SYSTEM MALFUNCTIONS - TM-10-4610-309-140585
Table 12. Product Water System Troubleshooting - TM-10-4610-309-140586
Table 12. Product Water System Troubleshooting Continued. - TM-10-4610-309-140587
COLD WEATHER SYSTEM MALFUNCTIONS - TM-10-4610-309-140588
Table 13. Cold Weather System Troubleshooting.
Table 13. Cold Weather System Troubleshooting - Continued.
UNIT TROUBLESHOOTING PROCEDURES TACTICAL WATER PURIFICATION SYSTEM (TWPS)
RAW WATER SYSTEM MALFUNCTIONS - TM-10-4610-309-140592
Table 1. Raw Water System Troubleshooting - TM-10-4610-309-140593
Table 1. Raw Water System Troubleshooting - Continued. - TM-10-4610-309-140594
Table 1. Raw Water System Troubleshooting - Continued. - TM-10-4610-309-140595
Table 1. Raw Water System Troubleshooting - Continued. - TM-10-4610-309-140596
Table 2. Diesel Engine Troubleshooting.
Table 2. Diesel Engine Troubleshooting Continued. - TM-10-4610-309-140598
Table 2. Diesel Engine Troubleshooting Continued. - TM-10-4610-309-140599
MF SYSTEM MALFUNCTIONS - TM-10-4610-309-140600
Table 3. MF Feed Pump P-3 Troubleshooting - TM-10-4610-309-140601
Table 3. MF Feed Pump P-3 Troubleshooting Continued. - TM-10-4610-309-140602
Table 3. MF Feed Pump P-3 Troubleshooting Continued. - TM-10-4610-309-140603
Table 3. MF Feed Pump P-3 Troubleshooting Continued. - TM-10-4610-309-140604
Table 4. Automatic Valves, Air Solenoid Valves Troubleshooting. - TM-10-4610-309-140605
Table 4. Automatic Valves, Air Solenoid Valves Troubleshooting Continued. - TM-10-4610-309-140606
Table 4. Automatic Valves, Air Solenoid Valves Troubleshooting Continued. - TM-10-4610-309-140607
Table 5. General MF System Troubleshooting. - TM-10-4610-309-140608
Table 5. General MF System Troubleshooting Continued. - TM-10-4610-309-140609
Table 6. Feed Flow Control Panel Troubleshooting. - TM-10-4610-309-140610
RO SYSTEM MALFUNCTIONS - TM-10-4610-309-140611
Table 7. General RO System Troubleshooting - TM-10-4610-309-140612
Table 7. General RO System Troubleshooting Continued. - TM-10-4610-309-140613
Table 7. General RO System Troubleshooting Continued. - TM-10-4610-309-140614
Table 7. General RO System Troubleshooting Continued. - TM-10-4610-309-140615
HIGH PRESSURE PUMP AND TURBOCHARGER MALFUNCTIONS
Table 8. High Pressure Pump, Turbocharger Troubleshooting
Table 8. High Pressure Pump, Turbocharger Troubleshooting Continued. - TM-10-4610-309-140618
Table 8. High Pressure Pump, Turbocharger Troubleshooting Continued. - TM-10-4610-309-140619
AIR SYSTEM MALFUNCTIONS - TM-10-4610-309-140620
Table 9. General Air System Troubleshooting - TM-10-4610-309-140621
Table 9. General Air System Troubleshooting - Continued.
Table 10. Air Compressor Troubleshooting. - TM-10-4610-309-140623
Table 10. Air Compressor Troubleshooting Continued. - TM-10-4610-309-140624
Table 10. Air Compressor Troubleshooting Continued. - TM-10-4610-309-140625
CHEMICAL SYSTEM MALFUNCTIONS - TM-10-4610-309-140626
Table 11. Chemical System Troubleshooting - TM-10-4610-309-140627
Table 11. Chemical System Troubleshooting Continued. - TM-10-4610-309-140628
Table 11. Chemical System Troubleshooting Continued. - TM-10-4610-309-140629
PRODUCT WATER SYSTEM MALFUNCTIONS - TM-10-4610-309-140630
Table 12. Product Water System Troubleshooting - TM-10-4610-309-140631
Table 12. Product Water System Troubleshooting Continued. - TM-10-4610-309-140632
Table 12. Product Water System Troubleshooting Continued. - TM-10-4610-309-140633
COLD WEATHER SYSTEM MALFUNCTIONS - TM-10-4610-309-140634
Table 13. Cold Weather System Troubleshooting
Table 13. Cold Weather System Troubleshooting Continued. - TM-10-4610-309-140636
Table 13. Cold Weather System Troubleshooting Continued. - TM-10-4610-309-140637
Table 13. Cold Weather System Troubleshooting Continued. - TM-10-4610-309-140638
Table 13. Cold Weather System Troubleshooting Continued. - TM-10-4610-309-140639
UNIT TROUBLESHOOTING - TWPS CONTROL SYSTEMS
PLC AND POWER SUPPLY MALFUNCTIONS
Table 1. PLC Processor and Power Supply Troubleshooting
OCP DISPLAY AND INSTRUMENT LOOP MALFUNCTIONS
Table 2. OCP Display and Instrument Loop Troubleshooting
Table 2. OCP Display and Instrument Loop Troubleshooting - Continued. - TM-10-4610-309-140646
Table 2. OCP Display and Instrument Loop Troubleshooting - Continued. - TM-10-4610-309-140647
Table 2. OCP Display and Instrument Loop Troubleshooting - Continued. - TM-10-4610-309-140648
Table 2. OCP Display and Instrument Loop Troubleshooting - Continued. - TM-10-4610-309-140649
Table 2. OCP Display and Instrument Loop Troubleshooting - Continued. - TM-10-4610-309-140650
Table 2. OCP Display and Instrument Loop Troubleshooting - Continued. - TM-10-4610-309-140651
Table 2. OCP Display and Instrument Loop Troubleshooting - Continued. - TM-10-4610-309-140652
Table 2. OCP Display and Instrument Loop Troubleshooting - Continued. - TM-10-4610-309-140653
Table 2. OCP Display and Instrument Loop Troubleshooting - Continued. - TM-10-4610-309-140654
Table 2. OCP Display and Instrument Loop Troubleshooting - Continued. - TM-10-4610-309-140655
OCP MISCELLANEOUS CONTROL MALFUNCTIONS
Table 3. OCP Miscellaneous Control Troubleshooting
Table 3. OCP Miscellaneous Control Troubleshooting Continued.
SERVICE UPON RECEIPT - TM-10-4610-309-140659
CHECK UNPACKED EQUIPMENT
RO ELEMENT SIMULATORS REPLACEMENT
Remove the following piping - TM-10-4610-309-140662
Figure 1. Parts to Remove in Order to Remove RO Element Simulators.
Figure 2. RO Vessel End Cap Removal.
Figure 3. RO Element Simulator Removal.
Figure 4. Direction of Flow Through RO Vessels.
Figure 5. RO Element Installation.
Figure 6. RO Vessel End Cap and Retaining Ring Installation.
Reinstall the following piping - TM-10-4610-309-140669
KNOT CAC ROPES
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-10-4610-309-140671
GENERAL INSPECTION AND MAINTENANCE - TM-10-4610-309-140672
Table 1. Preventive Maintenance Checks and Services (PMCS).
Table 1. Preventive Maintenance Checks and Services (PMCS). (cont) - TM-10-4610-309-140674
Table 1. Preventive Maintenance Checks and Services (PMCS). (cont) - TM-10-4610-309-140675
Table 1. Preventive Maintenance Checks and Services (PMCS). (cont) - TM-10-4610-309-140676
Table 1. Preventive Maintenance Checks and Services (PMCS). (cont) - TM-10-4610-309-140677
Table 1. Preventive Maintenance Checks and Services (PMCS). (cont) - TM-10-4610-309-140678
Table 2. Periodic PMCS for TWPS.
Table 2. Periodic PMCS for TWPS - Continued. - TM-10-4610-309-140680
Table 2. Periodic PMCS for TWPS - Continued. - TM-10-4610-309-140681
Table 2. Periodic PMCS for TWPS - Continued. - TM-10-4610-309-140682
RAW WATER SYSTEM - TM-10-4610-309-140683
MICRO-FILTRATION SYSTEM - TM-10-4610-309-140685
Figure 1. MF Module Sleeve and Upper Clip Removal.
Figure 2. MF Module Sleeve and Lower Clip Removal.
Figure 3. MF Submodule Components.
Install the submodule into the MF assembly
Operational check
MF Feed Tank Bag Strainer S-1 Cleaning
Basket Strainer S-2 Cleaning
Clean the strainer basket
REVERSE OSMOSIS SYSTEM - TM-10-4610-309-140695
INLINE RO STRAINER S-4 CLEANING
RO FEED PRESSURE TRANSMITTER PT-201 REPLACEMENT
Figure 3. RO Feed Pressure Transmitter PT-201 Replacement.
RO VESSELS INSPECTION
Replace an RO Element
Figure 4. Parts to Remove in Order to Remove RO Simulators.
Figure 5. RO Vessel End Cap Removal.
Remove the RO elements from the vessel - TM-10-4610-309-140703
Figure 6. RO Element Removal.
Clean and inspect the inside of the vessel - TM-10-4610-309-140705
Figure 7. RO Element Installation.
Figure 8. RO Vessel End Cap and Retaining Ring Installation.
Reinstall the following piping - TM-10-4610-309-140708
RO ELEMENT SIMULATOR INSTALLATION
Figure 9. RO Element Simulator Installation.
RO VESSEL REPAIR
Remove the following piping - TM-10-4610-309-140712
Figure 10. Parts to Remove in Order to Remove RO Elements.
Figure 11. RO Vessel End Cap Removal.
Remove the RO elements from the vessel - TM-10-4610-309-140715
Figure 12. RO Element Removal.
Clean and inspect the inside of the vessel - TM-10-4610-309-140717
Figure 13. Element O-Ring Replacement.
Assemble the end cap
Reinstall the elements
Figure 14. RO Element Installation.
Figure 15. RO Vessel End Cap and Retaining Ring Installation.
Reinstall the following piping - TM-10-4610-309-140723
MAIN PRESSURE CONTROL VALVE HCV-401 CALIBRATION
AIR SYSTEM - TM-10-4610-309-140725
ENTIRE AIR SYSTEM BLEED DOWN PROCEDURES - TM-10-4610-309-140726
Compressor Intake Filter Element AF-1 Replacement
AF-2 Purifier Filter Cartridge Replacement
Figure 4. AF2 Purifier Cartridge Replacement.
Pressure Switch Assembly PSL/PSH-901 Adjustment
Figure 5. Pressure Switch PSL/PSH-901 Adjustment.
Pressure Regulating Valve PRV-901 and PRV-902 Adjustment
Bleed the Lubrication System (Vent the Oil Pump) - TM-10-4610-309-140733
Figure 8. Air Compressor Oil Pump Supply Tubing and Flywheel.
Compressor Belt Tension Check
CONTROL INSTRUMENTS - TM-10-4610-309-140737
Figure 1. Transmitter Keypad.
PANEL MOUNTED FLOW TRANSMITTER FT-101, FT-401, FT-501 CONFIGURATION
Configuring the Analog Output - TM-10-4610-309-140740
PANEL MOUNTED PRODUCT CONDUCTIVITY TRANSMITTER CIT-501 CONFIGURATION
Figure 2. CIT-501 Conductivity RO Product Measure Screen Standard Configuration.
PANEL MOUNTED PRODUCT CONDUCTIVITY TRANSMITTER CIT-501 CONFIGURATION (cont) - TM-10-4610-309-140743
PANEL MOUNTED PRODUCT CONDUCTIVITY TRANSMITTER CIT-501 CONFIGURATION (cont) - TM-10-4610-309-140744
PANEL MOUNTED PRODUCT CONDUCTIVITY TRANSMITTER CIT-501 CONFIGURATION (cont) - TM-10-4610-309-140745
PANEL MOUNTED PRODUCT CONDUCTIVITY TRANSMITTER CIT-501 CALIBRATION
COLD WEATHER SYSTEM - TM-10-4610-309-140747
Hose Heating Blankets Replacement
Diesel Heater Fan Blade Service
Diesel Heater Spark Plug Service
Diesel Heater Photocell Service
Figure 4. Diesel Heater Photocell Removal for Cleaning.
GENERAL MAINTENANCE - TM-10-4610-309-140753
Push-On Hose Replacement - TM-10-4610-309-140754
Tube Fitting-Connected Tube Replacement - TM-10-4610-309-140755
Grooved Couplings Replacement
Pipe Coupling Replacement - TM-10-4610-309-140757
Sanitary Clamp and Gasket Replacement
Solenoid Coil Replacement - TM-10-4610-309-140759
Figure 7. Solenoid Coil Replacement.
Antiseize Pipe Tape Installation - TM-10-4610-309-140761
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-10-4610-309-140763
GENERAL INSPECTION AND MAINTENANCE - TM-10-4610-309-140764
Table 1. Periodic PMCS for TWPS.
Table 1. Periodic PMCS for TWPS - Continued.
RAW WATER SYSTEM - TM-10-4610-309-140767
Floating Inlet Strainer, Anchor, Pulley and Rope System Replacement
Figure 1. Raw Water Pump P-1 Skid Fuel Tank Assembly Removal.
Figure 3. Raw Water Pump P-1 Engine Mounting Hardware Removal.
P-1 Skid Junction Box Replacement
P-1 Diesel Engine-Driven Pump Replacement
P-1 Diesel Engine-Driven Pump Replacement (cont)
P-2 Skid Frame Replacement
P-2 Skid Junction Box Replacement
P-2 Electric Motor-Driven Pump Replacement
Figure 8. P-2 Pump and Motor Removal.
P-2 Pump Motor Replacement
Figure 9. Pump P-2 Electric Motor Replacement.
Figure 10. Drive Sleeve, Impeller, and Seal Assembly.
Adaptor Assembly A-01 Repair / Replacement
Adaptor Assembly A-02 Repair / Replacement
Cyclone Separator Repair / Replacement
Figure 12. Raw Water Pump P-1 Skid Fuel Tank Assembly Removal.
Figure 13. P-1 and P-2 Pump, Adapter, and Wear Plate Removal.
Figure 14. P1/P2 Pump Assembly.
Figure 15. Pump P-2 Adapter and Pump Installation.
Figure 16. Pump Impeller Clearance Adjustment.
Inlet Flapper or Outlet Flange Gasket Replacement - TM-10-4610-309-140789
OCEAN INTAKE STRUCTURE SYSTEM (OISS)
Figure 1. Ocean Intake Structure System (OISS) Components.
DIESEL ENGINE AND FUEL TANK ASSEMBLY
Diesel Engine Replacement
Figure 1. Diesel Engine Fuel Tank Assembly Removal.
Figure 4. Removal of Diesel Engine from Skid.
Figure 5. Pump Removal.
Set the gap between the impeller and the pump wear plate
Figure 6. Impeller Clearance Adjustment.
Air Cleaner Assembly Replacement
Air Heater Assembly Replacement
Electric Starter Assembly Replacement
Muffler Assembly Replacement - TM-10-4610-309-140803
Fuel Injection Pump Replacement
Figure 12. Diesel Engine Fuel System Bleed.
Fuel Injection Valve Replacement
Figure 13. Fuel Injection Valve Replacement.
Fuel Line Assemblies Replacement
Fuel Tank Replacement
Figure 15. Fuel Tank Assembly Components.
Fuel Cock Replacement
Engine Oil and Oil Filter Replacement
Recoil Starter Replacement
Fuel Injection Valve Service
Intake and Exhaust Valve Clearance Adjustment
Figure 20. Setting the Crankshaft to Top Dead Center.
Oil Level Service
MICRO-FILTRATION SYSTEM - TM-10-4610-309-140819
Basket Strainer S-2 Replacement
P-3 Skid Frame Replacement
P-3 Skid Junction Box Replacement
MF Feed Pump P-3 Electric Motor Cable Replacement
MF Feed Pump P-3 Pump/Motor Assembly Replacement
MF Feed Pump P-3 Electric Motor Replacement
Figure 5. MF Feed Pump Removal.
Solenoid Valve Manifold Assembly Replacement
Figure 8. Solenoid Valve Manifold Assembly Removal.
Figure 9. Air Manifold Assembly Air Tube Connection Arrangement.
Solenoid Coil Replacement - TM-10-4610-309-140830
Solenoid Valve Replacement
Waste Outlet Hoses and Adaptor A-09 Replacement
MF Feed Tank T-1 Repair
Figure 13. MF Feed Pump Removal.
Install a new seal kit (seal, stationary seat, seat gasket, and spring) and shaft sleeve - TM-10-4610-309-140835
Figure 15. Seal Kit and Shaft Sleeve Installation.
Waste Out Rupture Disk RD-401 Repair - TM-10-4610-309-140837
REVERSE OSMOSIS SYSTEM - TM-10-4610-309-140839
RO FEED TANK PUMP INLET STRAINER S-3 REPLACEMENT
RO Feed Tank Heaters H-1 and H-2 Replacement
Figure 2. RO Feed Tank Heater Replacement.
RO Feed Pump P-4 Pump/Motor Assembly Replacement
Figure 3. RO Feed Pump P4 Assembly Removal.
RO Feed Pump P-4 Drain Valve V-211 Replacement
RO Feed Pump P-4 Electric Motor Replacement
Inline RO Strainer S-4 Replacement
Figure 6. Inline RO Strainer S-4 Replacement.
HP Pump Relief Valve RV-301 and RO Feed Relief Valve RV-302 Replacement
RO Product Flow Three-Way Valves V-501 through V-510 Replacement
Product Relief Valve RV-501 Replacement
Product Vacuum Breaker VB-501 Replacement
Product Check Valve V-512 Replacement
Main and Auxiliary Pressure Control Valves HCV-401 and HCV-401A Replacement
Pressure Recovery Turbocharger PRT-1 Replacement
Figure 13. Removal of Pressure Recovery Turbocharger PRT-1 from the TWPS.
Figure 14. Removal of Pressure Recovery Turbocharger PRT-1 from Its Base Plate.
Turbocharger Feed Drain Valve V-303 and Reject Drain Valve V-410 Replacement
Figure 15. Turbocharger Feed or Reject Drain Valve V-303 / V-410 Replacement.
Reject Backflow Check Valve V-411 Replacement
Waste Out Hose and Adaptor A-09 Replacement
Waste Out Rupture Disk RD-401 Repair - TM-10-4610-309-140862
RO Feed Tank Cover Hinge Repair
RO Feed Pump P-4 Repair
Figure 20. RO Feed Pump Removal.
Install a new seal kit (seal, stationary seat, seat gasket, and spring) and shaft sleeve - TM-10-4610-309-140866
Figure 22. RO Feed Pump Installation.
Pressure Recovery Turbocharger PRT-1 Repair
Figure 25. Pressure Recovery Turbocharger PRT-1.
Replace the thrust bearing
HIGH PRESSURE PUMPS
Figure 1. High Pressure Pump Assembly Removal.
Install the high pressure pump assembly in the TWPS
High Pressure Pump or Motor Replacement
Figure 3. High Pressure Pump Coupling Removal
1000-Hour High Pressure Pump PMCS
Figure 4. High Pressure Pump Manifold Removal.
Figure 6. Piston Body Removal.
Figure 8. Piston Cluster Installation.
Figure 9. Piston Body Inspection.
Figure 11. Disk Check Valve Replacement.
Figure 12. Valve Housing Assembly Installation.
2000 Hour High-Pressure Pump PMCS
Figure 15. High Pressure Pump Spacer Removal.
Figure 16. HPP Cam Removal.
Figure 18. HPP Shaft Seal and Mounting Flange Removal and Installation.
Figure 19. Thrust Bearing and Spacer Installation.
Figure 20. HPP Cam Inspection and Installation.
High Pressure Pump Repair
Figure 21. High Pressure Pump Shaft Seal Removal
Figure 22. Cam Cleaning and Inspection.
Figure 24. Bearing Plate Bearing Removal.
Figure 25. Bearing Plate Bearing Installation.
Figure 26. Bearing Plate and Thrust Bearing Setup.
Figure 28. Piston Cluster Installation.
Figure 29. Thrust Bearing and Spacer Installation.
Figure 30. Piston Cylinder Liner Removal.
Figure 31. High Pressure Pump Body Bearing Removal.
Figure 32. High Pressure Pump Body Bearing Installation.
Figure 34. Piston Inspection.
Figure 35. High Pressure Pump Piston Installation.
Figure 37. HPP Manifold Inspection.
Figure 38. High Pressure Pump Manifold Installation.
Check for leaks and proper high pressure pump operation.
AIR SYSTEM, HIGH PRESSURE
HIGH-PRESSURE AIR SYSTEM BLEED DOWN PROCEDURES
ENTIRE AIR SYSTEM BLEED DOWN PROCEDURES - TM-10-4610-309-140907
Replace oil/water coalescer CO1
Figure 3. Oil/Water Coalescer CO1.
Purification Filter Assembly AF2 Replacement
Pressure Switch Assembly PSL/PSH-901 Replacement
Figure 5. Pressure Switch Assembly PSL/PSH-901 Replacement.
Air System Section 1 Assembly Replacement
Figure 6. Air System Section 1 Assembly.
Pressure Maintaining Valve V-905 Replacement
Low Pressure Air Check Valve V-906 Replacement
Figure 8. Low-Pressure Check Valve V-906.
Pressure Gauge PI-901 Replacement
Air Receiver Tank R-1 Replacement Replacement
Figure 10. Low and High Pressure Air System Bleed Down.
Figure 12. High Pressure Pump Outlet Pipe Spool Removal.
Remove the waste out pipe spool from in front of the air receiver tank
Figure 13. Waste Out Pipe Spool and Air Receiver Tank Removal.
Install the new air receiver tank
Figure 14. Waste Out Pipe Spool Installation.
Figure 15. High Pressure Pump Outlet Pipe Spool Installation.
Pressure Regulating Valve PRV-901 Replacement
Figure 17. Pressure Regulator Valve PRV-901.
Pressure Gauge PI-902 Replacement
Relief Valve RV-902 Replacement
Figure 19. Relief Valve RV-902.
CO1 Oil/Water Coalescer Sintered Metal Filter Service
Figure 20. Coalescer CO1 Sintered Metal Filter.
AIR SYSTEM, REDUCED PRESSURE
ENTIRE AIR SYSTEM BLEED DOWN PROCEDURES - TM-10-4610-309-140936
Air System Section 3 Assembly Replacement
Figure 2. Air System Section 3 Assembly.
Solenoid Valve XV-901 Replacement
Pressure Regulating Valve PRV-902 Replacement
Figure 4. Pressure Regulating Valve PRV-902.
Pressure Gauge PI-903, 0-30 psig Replacement
Solenoid Valve XV-903 Replacement
Figure 6. Solenoid Valve XV-903.
Air System Section 4 Assembly Replacement
Solenoid Valve XV-902 Replacement
Figure 8. Solenoid Valve XV-902.
Check Valve V-908 Replacement
Air System Section 6 Assembly Replacement
Figure 10. Air System Section 6 Assembly.
Oil/Water Coalescer CO2 Replacement
Manifold Maintenance Shutoff Valve V-909 Replacement
Figure 12. Shutoff Valve V-909.
Vent Valve V-910 Replacement
Air System Air Hose Assemblies Replacement
AIR COMPRESSOR - TM-10-4610-309-140957
Drive Motor Replacement
Figure 1. Compressor Drive Belt Guard and Drive Belt Removal.
Figure 2. Drive Motor Removal.
Oil Pressure Regulator Replacement
Figure 4. Oil Pressure Regulator Adjustment.
High Pressure Air System Bleed Down Procedures
Air Compressor Replacement
Figure 6. Air Compressor Removal.
Oil Pump Replacement
Figure 7. Oil Pump Replacement.
First Stage Valve Head Assembly Replacement
Figure 8. First Stage Valve Head Assembly Replacement.
Second Stage Valve Head Assembly Replacement
Figure 9. Second Stage Valve Head Assembly Replacement.
Figure 10. Second Stage Valve Head Cap Screw Torque Sequence.
Third Stage Valve Head Assembly Replacement:
Figure 11. Third Stage Valve Head Assembly Replacement.
Figure 12. Third Stage Valve Head Cap Screw Torque Sequence.
Temperature Switch Replacement
Compressor Drive Belt Replacement
Compressor Belt Tension Adjustment
Figure 15. Compressor Belt Tension Adjustment.
Intermediate Filter Service
Compressor Oil Change
Figure 17. Compressor Oil Change.
Bleed the Lubrication System (Vent the Oil Pump) - TM-10-4610-309-140983
Figure 19. Air Compressor Oil Pump Supply Tubing and Flywheel.
CHEMICAL INJECTION SYSTEM - TM-10-4610-309-140985
Figure 1. Chemical Injection Pump.
Figure 2. Chemical Pump Relief and Anti-Siphon Knobs.
Figure 3. Chemical Pump Replacement.
Install the new chemical injection pump onto the TWPS
Figure 4. Chemical Injection Pump Control Knobs.
Injection Check Valve Assembly Replacement (V-613, V-623, V-633)
Figure 6. Injection Check Valve Assembly Replacement.
Foot Valve Assembly Replacement (V-611, V-621 and V-631)
Chemical Injection Pump Repair / Four-Function Valve (V-612, V-622 and V-632)
Figure 8. Chemical Injection Pump Four-Function Valve Replacement.
Chemical Injection Pump Repair / Pump Head Assembly
Chemical Injection Pump Repair / Pump Diaphragm
Figure 11. Pump Diaphragm Removed from Pump Head Spacer.
Chemical Injection Pump Repair / Discharge Cartridge Valve, O-Ring, and Flat Washer
Chemical Injection Pump Repair / Suction Valve Assembly
Figure 14. Chemical Injection Pump Suction Valve Assembly Replacement.
PRODUCT WATER DISTRIBUTION SYSTEM
P-7 Skid Frame Replacement
P-7 Skid Junction Box Replacement
P-7 Skid Power Cable Replacement
P-7 Pump Replacement
Figure 3. P-7 Pump and Motor Removal.
P-7 Pump Motor Replacement
Figure 4. Pump P-7 Electric Motor Replacement.
Figure 5. Drive Sleeve, Impeller, and Seal Assembly.
Product Water Distribution Hose Repair / Replacement
P-7 and P-8 Pump Overhaul - TM-10-4610-309-141013
P-7 and P-8 Pump Overhaul - TM-10-4610-309-141014
Figure 7. Extended Distribution Pump P-8 Skid Fuel Tank Assembly Removal.
Figure 8. P-8 and P-7 Pump, Adapter, and Wear Plate Removal.
Figure 9. P7/P8 Pump Assembly.
Figure 10. Pump P-7 Adapter and Pump Installation.
Figure 11. Pump Impeller Clearance Adjustment.
Inlet Flapper or Outlet Flange Gasket Replacement - TM-10-4610-309-141020
OPERATING CONTROL SYSTEM TOP PANEL
Figure 1. Opening the OCP Instrument Panel.
Light Bulb Replacement
Pilot Light Replacement
Hour Meter Replacement
Digital Display Replacement
Figure 6. Digital Display Replacement.
Figure 7.Digital Display Settings
Rotary Switch Replacement
Push Button Replacement
Figure 9. Push Button Replacement.
Selector Switch Replacement
Emergency Stop Push Button Replacement
Figure 11. Emergency Stop Button Replacement.
Alarm Horn Replacement
10-Turn Potentiometer Replacement
1000 Ohm Potentiometer Replacement
Figure 14. 1000 Ohm Potentiometer Assembly Replacement.
Computer Cable Assembly Replacement
Figure 15. Computer Cable Assembly Replacement.
OPERATING CONTROL SYSTEM SUB PANEL
13-Slot Chassis Power Supply Replacement
Figure 2. 13-Slot Chassis Power Supply Removal.
PLC Processor Module and Memory Module Replacement
Figure 3. PLC Processor Module and Memory Module Replacement.
AC Input Module, Relay Output Module, or Triac Output Module Replacement
Analog Output Module Replacement
Figure 5. Analog Output Module Replacement.
Analog Input Module Replacement
Figure 6. Analog Input Module Replacement.
13-Slot Chassis Replacement
Figure 9. 13-Slot Chassis Replacement.
3-Pole Relay Replacement
Time Delay Relay Replacement
Power Line Filter Replacement
Electric Heater Replacement
Solid State Relay Replacement
Circuit Breaker Replacement - TM-10-4610-309-141058
Figure 15. Circuit Breaker Removal.
Instrumentation Power Supply Replacement
AC or DC Terminal Replacement
Ground Terminal Replacement
Figure 18. Ground Terminal Removal.
FEED FLOW CONTROL PANEL - TM-10-4610-309-141065
AIR SYSTEM BLEED DOWN PROCEDURES
Feed Flow Control Panel Assembly Replacement
Figure 2. Feed Flow Control Panel Removal.
Pressure Regulating Valve PRV-904 Replacement
Figure 3. Pressure Regulating Valve PRV-904.
IP Transducer FY-102 Replacement
Figure 4. IP Transducer FY-102.
Three-Way Solenoid Valve XV-912 Replacement
Figure 5. Three Way Solenoid Valve XV-912.
Feed Control Selector Valve V-914 Replacement
Figure 6. Feed Control Selector Valve V-914.
Pressure Gauge 0-30 psig PI-904 Replacement
Figure 7. Pressure Gauge PI-904.
CONTROL INSTRUMENTS - TM-10-4610-309-141079
Conductivity Sensor Replacement - TM-10-4610-309-141080
Panel-Mounted Flow Transmitter Replacement
Figure 2. Flow Transmitter Wiring Terminal Designations.
Panel-Mounted Flow Transmitter Configuration
Configure a flow transmitter with its sensor
Configuring the Analog Output - TM-10-4610-309-141085
Tee-Mounted Flow Sensor Replacement
Figure 4. Tee-Mounted Flow Sensors.
Figure 5. Flow Sensor and Instrument/Solenoid Panel Box Location.
Flow Loop Status Check
Figure 6. Panel-Mounted Conductivity Transmitter Removal.
Panel-Mounted Conductivity Transmitter Configuration
Figure 7. CIT-501 Conductivity RO Product Measure Screen Standard Configuration.
Panel-Mounted Conductivity Transmitter Configuration (cont) - TM-10-4610-309-141093
Panel-Mounted Conductivity Transmitter Configuration (cont) - TM-10-4610-309-141094
Conductivity Sensor Replacement - TM-10-4610-309-141095
Figure 8. Conductivity Sensors Location.
Figure 9. Conductivity Sensors and Instrument/Solenoid Panel Box Location.
Figure 10. Conductivity Sensor Wiring Connections to the Conductivity Transmitter.
MF and RO System Indicator Replacement
Figure 11. Location and Position of MF and RO System Indicators.
MF and RO System Transmitter Replacement
Figure 12. Location of MF and RO System Transmitters.
POWER DISTRIBUTION SYSTEM
Circuit Breaker with Auxiliary Switch Replacement
Figure 1. Circuit Breaker with Auxiliary Switch Replacement.
Circuit Breaker Replacement - TM-10-4610-309-141106
GFI Module Replacement
Figure 3. GFI Module Replacement.
Contactor/Overload Relay / Surge Suppressor Replacement
Figure 4. Contactor/Overload Relay/Surge Suppressor Assembly Replacement.
Contactor/ Surge Suppressor Replacement
Figure 5. Contactor/Surge Suppressor Replacement.
Surge Arrester Replacement
Figure 6. Surge Arrestor Replacement.
Surge Arrester Assembly Replacement
Figure 7. Surge Arrester Assembly Replacement.
Busbar Jumper Replacement
Figure 8. Busbar Jumper Replacement.
Surge Suppressor Replacement
Transformer Replacement
Figure 10. Transformer Replacement.
125 Amp Main Power Circuit Breaker Replacement
Distribution Block Replacement
Figure 12. Distribution Block Assembly Replacement.
Power Connector Replacement
Light Outlet Assembly Replacement
Figure 14. Light Outlet Assembly Removal
Utility Outlet Assembly Replacement
Light Switch Replacement
Figure 16. Light Switch Replacement.
Main Circuit Breaker Handle Replacement
Figure 17. Main Circuit Breaker Handle Replacement.
COLD WEATHER SYSTEM - TM-10-4610-309-141133
Figure 1. Diesel Heater Burner Head Removal.
Figure 2. Diesel Heater Burner Head Nozzle.
Diesel Heater Fan Replacement
Diesel Heater Fuel Filter Replacement
Figure 4. Diesel Heater Fuel Filter Removal and Installation.
Diesel Heater Motor Relay and Motor Testing/Replacement
Figure 5. Diesel Heater Motor Relay and Motor Test Set-Up.
Replace / reinstall the motor starting relay
Figure 6. Diesel Heater Motor and Pump Assembly Replacement.
Diesel Heater Output Air Filter Replacement
Diesel Heater Overheat Switch Testing/Replacement
Diesel Heater Photocell Testing/Replacement
Diesel Heater Safety Control Assembly Testing/Replacement
Figure 10. Diesel Heater Safety Control Test Set-Up.
Figure 11. Diesel Heater Safety Control Assembly Replacement.
Figure 12. Diesel Heater Safety Control Wiring Diagram.
Check the operation of the safety control
Diesel Heater Spark Plug and Transformer Testing/Replacement
Remove the diesel heater spark plug
Figure 14. Diesel Heater Spark Plug / Transformer Test Set-Up.
Figure 15. Transformer Replacement.
General Purpose Transformer Electrical Outlet Assembly or Power Cord Replacement
Figure 17. General Purpose Transformer Cable Removal.
Diesel Heater Air Pump Pressure Adjustment
FLAT RACK AND TACTICAL QUIET GENERATOR
Latch Replacement
Seal Replacement
Figure 4. Flat Rack Flat Seal Replacement.
Lowering and Raising the Bail Bar
Figure 6. Removing the Bolts from the Bail Bar.
Figure 7. Flat Rack Bail Bar Lowered.
Figure 8. Correct Bail Bar Bolt Installation Locations.
GENERAL MAINTENANCE - TM-10-4610-309-141167
Clamped-On Hose Replacement
Compression Fitting Connected Hose Replacement
Push-On Hose Replacement - TM-10-4610-309-141170
Tube Fitting-Connected Tube Replacement - TM-10-4610-309-141171
Welded Ball Valve Replacement
Threaded Ball Valve Replacement
Figure 6. Threaded Ball Valve Replacement.
Butterfly Valve Replacement
Install the new butterfly valve assembly onto the actuator
Limit Stop Replacement
Figure 9. Limit Stop Threaded Stud Installation.
Figure 12. Valve V-113 Installation on the Limit Stop.
Actuator (with Mechanical Position Indicator) Replacement
Actuator (with a Pneumatic Positioner) Replacement
Grooved Coupling Replacement
Flexi Joint Expansion Joint Replacement
Pipe Coupling Replacement - TM-10-4610-309-141184
Sanitary Clamp Replacement
Locking Arm Assembly Replacement
Actuator Repair
Figure 20. Actuator Disassembly.
Figure 21. Position of Actuator Pinion Shaft Keyways Prior to Installing Pistons.
Figure 22. Actuator Spring Assembly.
Figure 23. End Cap Assembly.
Figure 24. Actuator Travel Stops.
Collapsible Fabric Tank Repair
Antiseize Pipe Tape Installation - TM-10-4610-309-141194
WIRING DIAGRAMS - TM-10-4610-309-141195
DIESEL ENGINE - TM-10-4610-309-141197
CYLINDER HEAD MAINTENANCE
Figure 1. Cylinder Head Removal.
Intake and Exhaust Valve Removal
Cleaning, Inspection, and Replacement
Reassembly - TM-10-4610-309-141202
Figure 5. Cylinder Head Installation.
PISTON RING REPLACEMENT
Figure 7. Camshaft, Valve and Fuel Oil Tappets, and Balancer Shaft Removal.
Figure 8. Piston and Connecting Rod Assembly Removal.
Figure 9. Piston Ring Removal.
Figure 10. Crankshaft, Camshaft, and Balancer Shaft Timing Marks.
Figure 11. Crankcase Cover Bolt Tightening Sequence.
MICRO-FILTRATION SYSTEM - TM-10-4610-309-141211
MF Assembly Removal
Figure 2. MF Backwash Component Removal from the MF Assembly.
Figure 3. MF Filtrate Valve and Pipe Section Removal.
Figure 4. A-TWPS Vertical Flat Rack Brace Removal.
Figure 5. Temporary Bracing for MF Assembly Removal.
Figure 6. TWPS MF Assembly Removal.
MF Assembly Disassembly and Repair
MF Assembly Reassembly
MF Assembly Installation
REVERSE OSMOSIS SYSTEM - TM-10-4610-309-141221
RO Feed Tank Replacement
Figure 2. RO Feed Tank Front and Bottom Connections Removal.
Figure 3. MF-Filtrate-to-RO Feed Tank Pipe Section Removal.
Figure 4. Upper MF Backwash Pipe Section Removal.
Figure 5. Lower MF Backwash Pipe Section Removal.
Figure 6. Heater Cable Removal.
Figure 7. RO Feed Tank Drain Pipe Assembly Removal.
Figure 8. RO Feed Tank Removal from TWPS Frame.
Install a new RO feed tank
Install the MF filtrate pipe section at the right end of the tank
RO Vessel Replacement
Figure 9. RO Vessel Replacement.
Figure 10. RO Vessel Positioning Dimensions.
Install new RO vessel #5, 4, 3, or 2
TACTICAL WATER PURIFICATION SYSTEM (TWPS) SKID, FLAT RACK, AND TACTICAL QUIET GENERATOR (TQG)
Remove the TWPS Unit from the flat rack
Figure 1. A-TWPS Removal from the Flat Rack.
TQG Replacement (A-TWPS Only)
Figure 2. TQG Removal from the Flat Rack.
Frame, Tie-Down, and Lift Provision Repair
COLD WEATHER SYSTEM - TM-10-4610-309-141243
Figure 2. Adaptor A-02 Heating Blanket.
Figure 5. General Purpose Cover (MC-TWPS).
GENERAL DIRECT SUPPORT MAINTENANCE PROCEDURES
Figure 1. Cable Connector Replacement.
Prepare the cable for installation onto the new connector
Assemble the new connector
REFERENCES - TM-10-4610-309-141251
MISCELLANEOUS
MAINTENANCE ALLOCATION CHART (MAC) - TM-10-4610-309-141253
Maintenance Functions - TM-10-4610-309-141254
Explanation of Columns in the MAC - TM-10-4610-309-141255
Explanation of Columns in the Tools and Test Equipment Requirements - TM-10-4610-309-141256
Table 1. MAC for TWPS.
Table 1. MAC for TWPS. (cont) - TM-10-4610-309-141258
Table 1. MAC for TWPS. (cont) - TM-10-4610-309-141259
Table 1. MAC for TWPS. (cont) - TM-10-4610-309-141260
Table 1. MAC for TWPS. (cont) - TM-10-4610-309-141261
Table 1. MAC for TWPS. (cont) - TM-10-4610-309-141262
Table 2. Tools and Test Equipment for TWPS.
Table 3. Remarks for TWPS.
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) - ARMY
Table 1. Components of End Item List. - TM-10-4610-309-141266
Table 1. Components of End Item List Continued. - TM-10-4610-309-141267
Table 1. Components of End Item List Continued. - TM-10-4610-309-141268
Table 1. Components of End Item List Continued. - TM-10-4610-309-141269
Table 1. Components of End Item List Continued. - TM-10-4610-309-141270
Table 1. Components of End Item List Continued. - TM-10-4610-309-141271
Table 1. Components of End Item List Continued. - TM-10-4610-309-141272
Table 1. Components of End Item List Continued. - TM-10-4610-309-141273
Table 1. Components of End Item List Continued. - TM-10-4610-309-141274
Table 1. Components of End Item List Continued. - TM-10-4610-309-141275
Table 1. Components of End Item List Continued. - TM-10-4610-309-141276
Table 1. Components of End Item List Continued. - TM-10-4610-309-141277
Table 1. Components of End Item List Continued. - TM-10-4610-309-141278
Table 2. Basic Issue Items List. - TM-10-4610-309-141279
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141280
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141281
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141282
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141283
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141284
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141285
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141286
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141287
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141288
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141289
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141290
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141291
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141292
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141293
Table 2. Basic Issue Items List. Continued. - TM-10-4610-309-141294
COMPONENT OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) - MARINE CORPS
Table 1. Components of End Item List. - TM-10-4610-309-141296
Table 1. Components of End Item List Continued. - TM-10-4610-309-141297
Table 1. Components of End Item List Continued. - TM-10-4610-309-141298
Table 1. Components of End Item List Continued. - TM-10-4610-309-141299
Table 1. Components of End Item List Continued. - TM-10-4610-309-141300
Table 1. Components of End Item List Continued. - TM-10-4610-309-141301
Table 1. Components of End Item List Continued. - TM-10-4610-309-141302
Table 1. Components of End Item List Continued. - TM-10-4610-309-141303
Table 2. Basic Issue Items List. - TM-10-4610-309-141304
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141305
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141306
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141307
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141308
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141309
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141310
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141311
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141312
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141313
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141314
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141315
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141316
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141317
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141318
Table 2. Basic Issue Items List - Continued. - TM-10-4610-309-141319
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) - MARINE CORPS EXTENDED CAPABILITY KITS
Table 1. Cold Weather Kit.
Table 1. Cold Weather Kit Continued. - TM-10-4610-309-141323
Table 1. Cold Weather Kit Continued. - TM-10-4610-309-141324
Table 1. Cold Weather Kit Continued. - TM-10-4610-309-141325
Table 1. Cold Weather Kit Continued. - TM-10-4610-309-141326
Table 2. Cleaning Waste Storage Kit.
Table 3. Ocean Intake Structure System.
Table 3. Ocean Intake Structure System Continued.
Table 4. NBC Water Treatment Kit.
Table 5. NBC Survivability Kit.
EXPENDABLE AND DURABLE ITEMS LIST - TM-10-4610-309-141333
Table 1. Expendable and Durable Items List. - TM-10-4610-309-141334
Table 1. Expendable and Durable Items List. Continued. - TM-10-4610-309-141335
Table 1. Expendable and Durable Items List. Continued. - TM-10-4610-309-141336
OPERATING DATA LOG
OPERATING DATA LOG (Cont)
OPERATOR MAINTENANCE LOG
TWPS OPERATOR MAINTENANCE LOG
TWPS OPERATOR MAINTENANCE LOG (cont) - TM-10-4610-309-141344
TWPS OPERATOR MAINTENANCE LOG (cont) - TM-10-4610-309-141345
TWPS OPERATOR MAINTENANCE LOG (cont) - TM-10-4610-309-141346
TWPS OPERATOR MAINTENANCE LOG (cont) - TM-10-4610-309-141347
TWPS OPERATOR MAINTENANCE LOG (cont) - TM-10-4610-309-141348
TWPS OPERATOR MAINTENANCE LOG (cont) - TM-10-4610-309-141349
REVERSE OSMOSIS ELEMENT PERFORMANCE LOG
RO ELEMENT PERFORMANCE LOG
REVERSE OSMOSIS % CLEAN CALCULATION - TM-10-4610-309-141355
REVERSE OSMOSIS % CLEAN CALCULATION - TM-10-4610-309-141356
Table 1. Factor A
Table 3. Factor TCF.
RO % CLEAN CALCULATION
Example
GLOSSARY - TM-10-4610-309-141363
INDEX - TM-10-4610-309-141365
INDEX (cont) - TM-10-4610-309-141366
INDEX (cont) - TM-10-4610-309-141367
INDEX (cont) - TM-10-4610-309-141368
INDEX (cont) - TM-10-4610-309-141369
INDEX (cont) - TM-10-4610-309-141370
INDEX (cont) - TM-10-4610-309-141371
INDEX (cont) - TM-10-4610-309-141372
INDEX (cont) - TM-10-4610-309-141373
INDEX (cont) - TM-10-4610-309-141374
INDEX (cont) - TM-10-4610-309-141375
INDEX (cont) - TM-10-4610-309-141376
INDEX (cont) - TM-10-4610-309-141377
INDEX (cont) - TM-10-4610-309-141378
INDEX (cont) - TM-10-4610-309-141379
INDEX (cont) - TM-10-4610-309-141380
INDEX (cont) - TM-10-4610-309-141381
SFA, Inc. WARRANTY TERMS AND PROCEDURE for the END-USER of the 1500 TWPS
Excluded from Warranty
Claim Procedure
Figure 1. TWPS Schematic Diagrams (Sheet 1 of 8).
Figure 1. TWPS Schematic Diagrams (Sheet 2 of 8).
Figure 1. TWPS Schematic Diagrams (Sheet 3 of 8).
Figure 1. TWPS Schematic Diagrams (Sheet 4 of 8).
Figure 1. TWPS Schematic Diagrams (Sheet 5 of 8).
Figure 1. TWPS Schematic Diagrams (Sheet 6 of 8).
Figure 1. TWPS Schematic Diagrams (Sheet 7 of 8).
Figure 1. TWPS Schematic Diagrams (Sheet 8 of 8).
Figure 2. TWPS Point-to-Point Wiring Diagrams OCP Front Panel Power (Sheet 1 of 2).
Figure 2. TWPS Point-to-Point Wiring Diagrams OCP Front Panel Signal (Sheet 2 of 2).
Figure 3. TWPS Point-to-Point Wiring Diagrams OCP Sub-Panel OCP Inputs (Sheet 1 of 5).
Figure 3. TWPS Point-to-Point Wiring Diagrams OCP Sub-Panel OCP Outputs (Sheet 2 of 5).
Figure 3. TWPS Point-to-Point Wiring Diagrams OCP Sub-Panel OCP to ISP (Sheet 3 of 5).
Figure 3. TWPS Point-to-Point Wiring Diagrams OCP Sub-Panel OCP to PDP (Sheet 4 of 5).
Figure 3. TWPS Point-to-Point Wiring Diagrams OCP Sub-Panel OCP to OCP Door (Sheet 5 of 5).
Figure 4. TWPS Point-to-Point Wiring Diagrams PDP Sub-Panel Power (Sheet 1 of 4).
Figure 4. TWPS Point-to-Point Wiring Diagrams PDP Sub-Panel Signal (Sheet 2 of 4).
Figure 4. TWPS Point-to-Point Wiring Diagrams PDP Sub-Panel Coil (Sheet 3 of 4).
Figure 4. TWPS Point-to-Point Wiring Diagrams PDP Sub-Panel External Power (Sheet 4 of 4).
Figure 5. Instrument / Solenoid Sub-Panel OCP Inputs (Sheet 1 of 5).
Figure 5. Instrument / Solenoid Sub-Panel OCP Inputs (Sheet 2 of 5).
Figure 5. Instrument / Solenoid Sub-Panel OCP Inputs (Sheet 3 of 5).
Figure 5. Instrument / Solenoid Sub-Panel OCP Inputs (Sheet 4 of 5).
Figure 5. Instrument / Solenoid Sub-Panel Rear View of Panel (Sheet 5 of 5).
TM-10-4610-309-14 Tactical Water Purification System (TWPS) Army NSN 4610-01-488-9656 Marine Corps NSN 4610-01-488-6961 Manual

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