CHAPTER 1 INTRODUCTION - TM-55-1930-209-14P-3_16
Component description.
Figure 1-1. Major Components of ROWPU Barge Systems and Equipment - Deckhouse Roof (Sheet 1 of 3) - TM-55-1930-209-14P-3_18
Figure 1-1. Major Components of ROWPU Barge Systems and Equipment - Deckhouse Roof (Sheet 2 of 3)
Figure 1-1. Major Components of ROWPU Barge Systems and Equipment - Deckhouse Roof (Sheet 3 of 3)
Media filters
Table 1-1. ROWPU System Components
ROWPU System Components
Figure 1-2. ROWPU 1 Installation
Figure 1-3. ROWPU 2 Installation
Figure 1-4. ROWPU System Block Diagram
Figure 1-5. ROWPU System Block Diagram
Equipment specifications - TM-55-1930-209-14P-3_28
Equipment specifications -cont - TM-55-1930-209-14P-3_29
Equipment specifications -cont - TM-55-1930-209-14P-3_30
Equipment specifications -cont - TM-55-1930-209-14P-3_31
Equipment specifications -cont - TM-55-1930-209-14P-3_32
Equipment specifications -cont - TM-55-1930-209-14P-3_33
Items required but not furnished.
CHAPTER 2 DESCRIPTION OF OPERATION
Pressurized seawater
Figure 2-1. Reverse Osmosis Demonstration
CHAPTER 3 OPERATING INSTRUCTIONS
Table 3-3. ROWPU System Valves
ROWPU System Valves (continued) - TM-55-1930-209-14P-3_40
ROWPU System Valves (continued) - TM-55-1930-209-14P-3_41
Figure 3-1. ROWPU Control Station (ROWPU 1 Station Shown)
Figure 3-2. HP Pump Diesel Engine Controls and Indicators (Sheet 1 of 2) 3
Figure 3-2. HP Pump Diesel Engine Controls and Indicators (Sheet 2 of 2)
Figure 3-3. RO Block Valves and Indicators
Figure 3-4. Pretreatment Skid Valves and Temperature Indicator
Figure 3-5. Coagulant and Inhibitor Pump Controls (Sheet 1 of 2)
Figure 3-5. Coagulant and Inhibitor Pump Controls (Sheet 2 of 2)
Figure 3-6. Monitoring System SALINITY Display Page
Section III. Operating procedures - TM-55-1930-209-14P-3_50
Startup procedures -cont
Startup procedures -cont - TM-55-1930-209-14P-3_52
Startup procedures -cont - TM-55-1930-209-14P-3_53
Operating procedures
Operating procedures -cont
Normal shutdown
Emergency shutdown procedures - TM-55-1930-209-14P-3_57
Figure 3-8. Location of Control Buttons for Emergency Shutdown Systems
CHAPTER 4 MAINTENANCE INSTRUCTIONS - TM-55-1930-209-14P-3_59
Table 4-1. ROWPU System Troubleshooting
ROWPU System Troubleshooting (Continued) - TM-55-1930-209-14P-3_61
ROWPU System Troubleshooting (Continued) - TM-55-1930-209-14P-3_62
Table 4-2. Trouble Evaluation
Table 4-3. Torque Values for Fasteners (Sheet 1 of 2)
Torque Values for Fasteners (Sheet 2 of 2)
Pretreatment skid
Figure 4-1. Cartridge Filter Assembly (Sheet 1 of 2)
KEY TO FIGURE 4-2
Cartridge filter elements replacement.
Coagulant or inhibitor drum replacement
Chemical metering pump check valves cleaning
Figure 4-2. Chemical Metering Pump Maintenance
Figure 4-3. Chemical Metering Pump Priming.
Backwashing media filter 1.
Backwashing media filter 2.
Figure 4-4. HP Pump Diesel Engine Oil Filter.
Diesel engine air filter cleaning and replacement.
Figure 4-6. HP Pump Diesel Engine Alternator
Diesel engine cooling system 500 hour service.
Diesel engine coolant (anti-freeze) change
HP pump pedestal bearing oil change.
Figure 4-8. HP Pump Diesel Engine Cooling System
Figure 4-9. HP Pump Pedestal Bearing
Figure 4-11. HP Pump V-belt.
HP pump belt tensioner bearings lubrication.
Figure 4-13. HP Pump Grease Fittings
RO block membrane cleaning procedures.
Membrane cleaning agent drum replacement.
Component repair or replacement.
Chemical metering pump diaphragm replacement.
Control station fuse replacement.
Removing media.
HP pump assembly.
Diesel engine alternator testing.
Diesel engine emergency shutdown cable replacement.
Diesel engine fuel filter replacement.
Figure 4-15. HP Pump Diesel Engine Fuel System Bleeding
Diesel engine throttle cable replacement.
Stowage.
HP pump V-belt replacement
RO block
RO block sampling valve repair/replacement.
Figure 4-19. RO Block Pressure Tube Assembly (sheet 1 of 2)
KEY TO FIGURE 4-19
Figure 4-20. RO Block Membrane Element Removal Tool
RO block pressure tube seals replacement.
Valve repair/replacement
CHAPTER 5 STORAGE - TM-55-1930-209-14P-3_108
Administrative storage inspection
Long-term storage - TM-55-1930-209-14P-3_110
APPENDIX A REFERENCES - TM-55-1930-209-14P-3_111
APPENDIX B Preventive maintenance checks and services (PMCS) for ROWPU System
Leakage definitions.
Table B-1. Preventive Maintenance Checks and Services for ROWPU System
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_115
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_116
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_117
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_118
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_119
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_120
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_121
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_122
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_123
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_124
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_125
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_126
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_127
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_128
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_129
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_130
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_131
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_132
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_133
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_134
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_135
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_136
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_137
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_138
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_139
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_140
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_141
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_142
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_143
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_144
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_145
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_146
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_147
APPENDIX C MANUFACTURERS' SERVICE MANUALS/INSTRUCTIONS
INSTALLATION INSTRUCTIONS - TM-55-1930-209-14P-3_149
THE SYSTEM THAT FILTERS OUT THE "ENGINE KILLERS"
Low-cost OILDEX systems
Flying Tiger Line
INSTALLATION INSTRUCTIONS - TM-55-1930-209-14P-3_153
OILDEX -- How it operates ...
Component description.
Figure 1-1. Major Components of ROWPU Barge Systems and Equipment - Deckhouse Roof (Sheet 1 of 3) - TM-55-1930-209-14P-3_18
Figure 1-1. Major Components of ROWPU Barge Systems and Equipment - Deckhouse Roof (Sheet 2 of 3)
Figure 1-1. Major Components of ROWPU Barge Systems and Equipment - Deckhouse Roof (Sheet 3 of 3)
Media filters
Table 1-1. ROWPU System Components
ROWPU System Components
Figure 1-2. ROWPU 1 Installation
Figure 1-3. ROWPU 2 Installation
Figure 1-4. ROWPU System Block Diagram
Figure 1-5. ROWPU System Block Diagram
Equipment specifications - TM-55-1930-209-14P-3_28
Equipment specifications -cont - TM-55-1930-209-14P-3_29
Equipment specifications -cont - TM-55-1930-209-14P-3_30
Equipment specifications -cont - TM-55-1930-209-14P-3_31
Equipment specifications -cont - TM-55-1930-209-14P-3_32
Equipment specifications -cont - TM-55-1930-209-14P-3_33
Items required but not furnished.
CHAPTER 2 DESCRIPTION OF OPERATION
Pressurized seawater
Figure 2-1. Reverse Osmosis Demonstration
CHAPTER 3 OPERATING INSTRUCTIONS
Table 3-3. ROWPU System Valves
ROWPU System Valves (continued) - TM-55-1930-209-14P-3_40
ROWPU System Valves (continued) - TM-55-1930-209-14P-3_41
Figure 3-1. ROWPU Control Station (ROWPU 1 Station Shown)
Figure 3-2. HP Pump Diesel Engine Controls and Indicators (Sheet 1 of 2) 3
Figure 3-2. HP Pump Diesel Engine Controls and Indicators (Sheet 2 of 2)
Figure 3-3. RO Block Valves and Indicators
Figure 3-4. Pretreatment Skid Valves and Temperature Indicator
Figure 3-5. Coagulant and Inhibitor Pump Controls (Sheet 1 of 2)
Figure 3-5. Coagulant and Inhibitor Pump Controls (Sheet 2 of 2)
Figure 3-6. Monitoring System SALINITY Display Page
Section III. Operating procedures - TM-55-1930-209-14P-3_50
Startup procedures -cont
Startup procedures -cont - TM-55-1930-209-14P-3_52
Startup procedures -cont - TM-55-1930-209-14P-3_53
Operating procedures
Operating procedures -cont
Normal shutdown
Emergency shutdown procedures - TM-55-1930-209-14P-3_57
Figure 3-8. Location of Control Buttons for Emergency Shutdown Systems
CHAPTER 4 MAINTENANCE INSTRUCTIONS - TM-55-1930-209-14P-3_59
Table 4-1. ROWPU System Troubleshooting
ROWPU System Troubleshooting (Continued) - TM-55-1930-209-14P-3_61
ROWPU System Troubleshooting (Continued) - TM-55-1930-209-14P-3_62
Table 4-2. Trouble Evaluation
Table 4-3. Torque Values for Fasteners (Sheet 1 of 2)
Torque Values for Fasteners (Sheet 2 of 2)
Pretreatment skid
Figure 4-1. Cartridge Filter Assembly (Sheet 1 of 2)
KEY TO FIGURE 4-2
Cartridge filter elements replacement.
Coagulant or inhibitor drum replacement
Chemical metering pump check valves cleaning
Figure 4-2. Chemical Metering Pump Maintenance
Figure 4-3. Chemical Metering Pump Priming.
Backwashing media filter 1.
Backwashing media filter 2.
Figure 4-4. HP Pump Diesel Engine Oil Filter.
Diesel engine air filter cleaning and replacement.
Figure 4-6. HP Pump Diesel Engine Alternator
Diesel engine cooling system 500 hour service.
Diesel engine coolant (anti-freeze) change
HP pump pedestal bearing oil change.
Figure 4-8. HP Pump Diesel Engine Cooling System
Figure 4-9. HP Pump Pedestal Bearing
Figure 4-11. HP Pump V-belt.
HP pump belt tensioner bearings lubrication.
Figure 4-13. HP Pump Grease Fittings
RO block membrane cleaning procedures.
Membrane cleaning agent drum replacement.
Component repair or replacement.
Chemical metering pump diaphragm replacement.
Control station fuse replacement.
Removing media.
HP pump assembly.
Diesel engine alternator testing.
Diesel engine emergency shutdown cable replacement.
Diesel engine fuel filter replacement.
Figure 4-15. HP Pump Diesel Engine Fuel System Bleeding
Diesel engine throttle cable replacement.
Stowage.
HP pump V-belt replacement
RO block
RO block sampling valve repair/replacement.
Figure 4-19. RO Block Pressure Tube Assembly (sheet 1 of 2)
KEY TO FIGURE 4-19
Figure 4-20. RO Block Membrane Element Removal Tool
RO block pressure tube seals replacement.
Valve repair/replacement
CHAPTER 5 STORAGE - TM-55-1930-209-14P-3_108
Administrative storage inspection
Long-term storage - TM-55-1930-209-14P-3_110
APPENDIX A REFERENCES - TM-55-1930-209-14P-3_111
APPENDIX B Preventive maintenance checks and services (PMCS) for ROWPU System
Leakage definitions.
Table B-1. Preventive Maintenance Checks and Services for ROWPU System
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_115
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_116
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_117
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_118
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_119
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_120
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_121
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_122
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_123
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_124
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_125
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_126
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_127
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_128
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_129
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_130
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_131
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_132
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_133
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_134
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_135
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_136
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_137
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_138
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_139
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_140
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_141
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_142
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_143
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_144
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_145
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_146
Preventive Maintenance Checks and Services for ROWPU System (Continued) - TM-55-1930-209-14P-3_147
APPENDIX C MANUFACTURERS' SERVICE MANUALS/INSTRUCTIONS
INSTALLATION INSTRUCTIONS - TM-55-1930-209-14P-3_149
THE SYSTEM THAT FILTERS OUT THE "ENGINE KILLERS"
Low-cost OILDEX systems
Flying Tiger Line
INSTALLATION INSTRUCTIONS - TM-55-1930-209-14P-3_153
OILDEX -- How it operates ...
