TM 10-4610-241-24
TO 40W4-13-42
2-73.
JUNCTION BOX ASSEMBLY REPAIR - continued.
d.
Repair.
(1)
Replace lockwashers and gaskets.
(2)
Replace defective components.
e.
Assembly.
(1)
Cover assembly
(a)
Position hinge (18) on door (19) and install seven rivets (16).
(b)
Cut gasket (17) from bulk material and install gasket on door (19) with adhesive.
(c)
Punch seven holes through gasket (17) at holes for wing screws (9).
(d)
Position seven seal washers (10) on wing screws and install wing screws (9) on door (19). Secure
with retaining washers (8).
(e)
Position hinge (4) on junction box cover (2) and install twelve rivets (14).
(f)
Cut gasket (12) and, using adhesive, install gasket on junction box cover (2).
(g)
Punch thirteen holes through gasket (12) at holes for rotary fasteners (13).
(h)
Position door (19) with hinge (18) on junction box cover (2) and install seven rivets (15).
(i)
Install 14 speed nuts (7) with rivets (6).
(j)
Position thirteen rotary fasteners (13) on cover (2) and secure with retaining rings (11), using
retaining ring pliers as illustrated.
(k)
Position and support junction box cover (2) on junction box (5).
(l)
Install twelve rivets (14) in hinge (4) and junction box (5).
(m)
Close junction box cover (2) and turn thirteen rotary fasteners (12) to close it.
(2)
Utility outlet.
(1)
Position receptacle (27) behind junction box and connect wires (28) to receptacle as marked on
wire. Secure with screws (28).
(2)
Position receptacle (27) on junction box and secure with two screws (23), flatwashers (26),
lockwashers (25) and nuts (24).
(3)
Install cover (22) with screws (20 and 21).
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