Engine                                                                                                                                         Disassembly and Assembly Cylinder Liners Install Cylinder Liners 1216-012 Tools Needed A B C 2P8260  Liner   Installer Group 1 1P5510  Liner   Projection Tool Group 8B7548  Push-Puller (Crossbar) 1 1P2394  Puller Plate 1 3H465 Plate 2 S1589  Bolt [5/8"-11 NC x 1.  75 in 12 (44.  5 mm) long] 1S379  Washer (copper) 12 1D4595  Bolt,  5/8"-1 1 NC x 152.  4 mm 2 (6.  00 in.  ) long 2S736  Washer 2 1.    Clean  cylinder  liners  (3)  and  the  liner  bores  in  the cylinder block. 2.    Install  the  cylinder  liners  in  the  block  without  the  O- ring seals or filler bands. 3.  Check the cylinder liner projection as follows: a.    Install  the  S1589  Bolts  (2)  and  1S379  Washers  of tooling   (B)   on   the   cylinder   block   next   to   each   liner. Tighten the bolts evenly,    in  four  steps:    14  N-m  (10  Ib. ft.  ),  35 Nem (26 lb.  ft.  ),  70 N-m (50 Ib.  ft.  ) and 95 Nom (70 Ib.  ft.  ). b.  Put the adapter plate on top of the  liner,    and  install the  remainder  of  tooling  (B).    Tighten  the  1D4595  Bolts (1) evenly in four steps:  7 Nom (5 Ib.  ft.  ),  20 N*m (15 Ib.  ft.  ),  35 N-m (26 Ib.  ft.  ) and 70 N-m (50 Ib.  ft.  ). 92 c.  Check to be sure the distance from the bottom edge of  the  crossbar  to  the  top  of  the  cylinder  block  is  the same on both sides of the liner.   . d.  Check the cylinder liner projection with tool group (C) at four locations around the liner. e.    Liner  projection  must  be  0.    033  to  0.    175  mm  (. 0013 to .  0069 in.  ).  Measurements on the same liner must not be different by more than 0.  05 mm (.  002 in. ).    Average  measurements  between  liners  next  to  each other  must  not  be  different  by  more  than  0.    05  mm  (. 002 in.  ).  The maximum permissible difference between average  projection  of  all  cylinder  liners  is  0.    10  mm  (. 004 in.  ). NOTE:  If the liner is turned in the bore,  it  can  make  a difference   in   the   liner   projection.            4.      If   the   liner projection is not 0.  033 to 0.  175 mm (.  0013 to .  0069 in.  ),  check the thickness of the following parts:  spacer plate,  spacer plate gasket and cylinder liner flange.  The thickness of the spacer plate must be 9.  970 + 0.  025 mm (.  3925 + .  0010 in.  ).  The thickness of the spacer plate gasket must be 0.  208 + 0.  025 mm (.  0082 + . 0010  in.    ).    The  thickness  of  the  cylinder  liner  flange must be 10.  282 + 0.  020 mm (.  4048 + .  0008 in.  ). NOTE:  If the liner projection changes from point to point around  the  liner,    turn  the  liner  to  a  new  position  in  the bore.    If  the  liner  projection  is  still  not  to  specifications, move the liner to a different bore. 92