EngineDisassemblyandAssembly4. Install the spring for the oil ring. Install the oil ringwith tool (A). The gap in the ring must be approximately1800 from the ring spring connections.5. The two compression rings have marks "UP-1" and"UP-2". The rings must be installed with these markstoward the top of the piston with "UP-1" as the top ring.After installation of all three piston rings, put piston ringsin position so the gaps in rings are 1200 apart.NOTE: Compression rings that do not have identificationcan be installed either way. 6. To check the clearancebetween the piston ring grooves and rings, seeSpecifications.7. See Specifications to check the clearance betweenthe ends of the piston rings (end gap).END BY:a. install pistonsCylinder LinersRemove Cylinder Liners 1216-011Tools NeededA5P8665 Cylinder Liner Puller1START BY:a. . remove pistons and connecting rods1. Drain the coolant from the cylinder block.2. Put covers on the journals of the crankshaft forprotection from dirt or water.3. Remove cylinder liners (1) with tooling (A).4. Remove the O-ring seals and filler bandfrom each of the cylinder liners.91
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business