EngineDisassembly and AssemblySAFETYThe proper and safe lubrication and maintenanceprocedures for this machine, recommended byCaterpillar, are outlined in the LUBRICATION &MAINTENANCE GUIDE for this machine.Improper performance of lubrication or maintenanceprocedures is dangerous and could result in injuryor death. Read and understand the LUBRICATION &MAINTENANCE GUIDE before performing anylubrication or maintenance.The serviceman or mechanic may be unfamiliar withmany of the systems on this machine. This makes itimportant to use caution when performing service work.A knowledge of the system and/or component isimportant before the removal or disassembly of anycomponent.Because of the size of some of the machinecomponents, the serviceman or mechanic should checkthe weights noted in this Manual. Use proper liftingprocedures when removing any components.Following is a list of basic precautions that should alwaysbe observed.1.Read and understand all Warning plates and decalson the machine before operating, lubricating or repairingthe machine.2.Always wear protective glasses and protective shoeswhen working around machines. In particular, wearprotective glasses when pounding any part of themachine or its attachments with a hammer or sledge.Use welders gloves, hood/goggles, apron and otherprotective clothing appropriate to the welding job beingperformed. Do not wear loose-fitting or torn clothing.Remove all rings from fingers when working onmachinery.Do not operate this machine unless you have readand understand the instructions in the OPERATOR’SGUIDE. Improper machine operation is dangerousand could result in injury or death.3.Disconnect battery and discharge any capacitorsbefore starting to work on machine. Hang "Do NotOperate" tag in the Operator’s Compartment.4.If possible, make all repairs with the machine parkedon a level, hard surface. Block machine so it does notroll while working on or under machine.5.Do not work on any machine that is supported onlyby lift jacks or a hoist. Always use blocks or jack standsto support the machine before performing anydisassembly6.Relieve all pressure in air, oil or water systemsbefore any lines, fittings or related items aredisconnected or removed. Always make sure all raisedcomponents are blocked correctly and be alert forpossible pressure when disconnecting any device from asystem that utilizes pressure.7.Lower the bucket, blade, ripper or other implementsto the ground before performing any work on themachine. If this can not be done, make sure the bucket,blade, ripper or other implement is blocked correctly toprevent it from dropping unexpectedly.8.Use steps and grab handles when mounting ordismounting a machine. Clean any mud or debris fromsteps, walkways or work platforms before using. Alwaysface machine when using steps, ladders and walkways.When it is not possible to use the designed accesssystem, provide ladders, scaffolds, or work platforms toperform safe repair operations.3
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