TM 10-4610-232-34Table 2-1. Direct Support Troubleshooting Guide (Continued)MALFUNCTIONTEST OR INSPECTIONCORRECTIVE ACTIONALARM CIRCUITS.~1. Alarm test does not work. (Ref. Schematic diagram FO-1, sheet 10, schematic lines 1002 and 1013).Shut down ROWPU and generator. Refer to electrical drawings in Appendix D. Check continuity, point-to-point, fromtransformer T1(X1) (REF: Interconnection diagram FO-2, Sheet 10) to J12A (REF: Interconnection diagram FO-2,Sheet 9), T1(X1) to J12F and T1(X2) J12J.(a) Repair any loose or damaged wires (para. 2-20).(b) Replace circuit breaker CB7 or CB10 (REF: Interconnection diagram FO-2, Sheet 8) if either is open(para. 2-23). Normally closed.(c) Replace switch PB3 (REF: Interconnection diagram FO-2, Sheet 11) or PB17 (REF: Interconnectiondiagram FO-2, Sheet 12) if either is open (para. 2-22).(d) Replace/repair connector J12 if faulty (para. 2-21).2. Alarm(s) will not reset. (Ref. Schematic diagram FO-1, sheet 6, schematic line 636 and schematic diagram FO-1, sheet 9,schematic lines 902-936.Step 1.Step 2.Step 3.NOTEThe alarm will not reset if conditions which cause the alarm have not been fixed. Thechemical tanks and the clean/flush tank must have sufficient solution in them to raise thelevel switches. Operating pressure must be below the setpoint of pressure switches orthey will not reset. Check the operating pressure of the ROWPU against the setpointsshown on the electrical schematic before troubleshooting.Shut down the ROWPU. Open the control panel and close the main circuit breaker CB1 (REF:Interconnection diagram FO-2, Sheet 10). Pull the emergency stop pushbutton out. Watch relay K6 (REF:Interconnection diagram FO-2, Sheet 7) and push the alarm reset. The indicating plunger on it should go inand then come out when the reset button is released. All alarm lights should turnoff (if alarm conditions notedabove are met) with the exception of low feed pressure.(a) If the indicating plunger does not go in, go to step 2.(b) If the plunger goes in but does not come out and the results are not as noted above, go to step 3.Shut down ROWPU and generator. Refer to electrical drawings in Appendix D. Remove the K1 and K2 (REF:Interconnection diagram FO-2, Sheet 6) wires from K6. Check continuity, point-to-point, from transformerT1(X1) (REF: Interconnection diagram FO-2, Sheet 10) to K6(K1) wire. Push alarm reset during testing.Repeat the procedure from T1(X2) to relay K6(K2).(a) Repair any loose or damaged wire (para. 2-20).(b) Replace circuit breaker CB7 (REF: Interconnection diagram FO-2, Sheet 8) if open (para. 2-23).Normally closed.(c) Replace switch PB3 or PB15 (REF: Interconnection diagram FO-2, Sheet 11) if open (para. 2-22).(d) Replace relay K6 if continuity checks are good (para. 2-23).Shut down ROWPU and generator. Refer to electrical drawings in Appendix D. Locate the alarm(s) that didnot turn off and note the K6 contacts for that particular alarm. (Example: Product high pressure K6 contactsare A3X/A3Y.) Disconnect those wires from the K6 relay. Test continuity across the disconnected contacts bydepressing the K6 indicating plunger.(a) If the relay contacts show continuity when the plunger is pushed in, refer to individual pressure switchtroubleshooting.(b) If there is no continuity across the contacts when the plunger is pushed in, replace relay K6 (para.2-23).NOTEK6 contacts A1X/A1Y, B3X/B3Y and B4X/B4Y are the contacts used to reset the levelswitches and feed low pressure switch. Test all three contacts when checking continuityon relay K6 for those items.2-18Change 1
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business