TM 10-4610-239-24
TM 08580B-24/3
SPLICE WIRE. (Cont)
c.
Using crimping tool, crimp splice (3) to wire stub (2).
d.
Cut a piece of new wire (4) long enough to matchlength of existing wires (5).
e.
Using hand wire stripper, strip one end of new wire (4).
f.
Using crimping tool, crimp splice (3) to new wire (4).
g.
Remove shell (6) and insulator bushing (7) from damaged part of wire (1). Discard damaged part of wire.
h.
Install shell (6) and insulator bushing (7) on new wire (4) and slide them up wire to expose loose
end of new wire.
i.
Using hand wire stripper, strip loose end of new wire (4).
j.
Using crimping tool, crimp new connector (8) on new wire (4).
k.
Position insulator bushing (7) and shell (6) over connector (8).
REPLACE CONNECTOR.
NOTE
There are six connectors. Procedure for replacement is the same for all six. One is shown.
a.
Pull shell (9) back to expose connector end of wire.
b.
Cut off terminal (10) with insulator bushing (11).
c.
Using hand wire stripper, strip end of wire (12).
d.
Insert wire (12) in new terminal (13).
NOTE
When crimping, be sure to make a good electrical and mechanical connection between terminal and wire.
e.
Using crimping tool, crimp new terminal (13) to wire (12).
f.
Slide insulator bushing (14) over new terminal (13).
g.
Slide shell (9) over insulator bushing (14) and new terminal (13).
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