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Figure 1-1. Reverse Osmosis Water Purification Unit (ROWPU)
Chapter 1. INTRODUCTION - TM-10-4610-239-240017
Section II. EQUIPMENT DESCRIPTION AND DATA - TM-10-4610-239-240018
Section III. PRINCIPLES OF OPERATION - TM-10-4610-239-240019
FUNCTION OF MAIN COMPONENTS.
FUNCTION OF MAIN COMPONENTS. (cont) - TM-10-4610-239-240021
FUNCTION OF MAIN COMPONENTS. (cont) - TM-10-4610-239-240022
FUNCTION OF MAIN COMPONENTS. (cont) - TM-10-4610-239-240023
Chapter 2. UNIT MAINTENANCE INSTRUCTIONS
Section I. LUBRICATION INSTRUCTIONS
Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-10-4610-239-240026
PROCEDURES FOR SERVICES AND INSPECTIONS
Unit maintenance services
PMCS PROCEDURES.
Figure 2-1. Flatbed Cargo Trailer
Figure 2-2. ROWPU
Table 2-1. Unit Preventive Maintenance Checks and Services - TM-10-4610-239-240032
Table 2-1. Unit Preventive Maintenance Checks and Services - Continued - TM-10-4610-239-240033
Table 2-1. Unit Preventive Maintenance Checks and Services - Continued - TM-10-4610-239-240034
Table 2-1. Unit Preventive Maintenance Checks and Services - Continued - TM-10-4610-239-240035
Table 2-1. Unit Preventive Maintenance Checks and Services - Continued - TM-10-4610-239-240036
Table 2-1. Unit Preventive Maintenance Checks and Services - Continued - TM-10-4610-239-240037
Table 2-1. Unit Preventive Maintenance Checks and Services - Continued - TM-10-4610-239-240038
Section V. UNIT TROUBLESHOOTING
SYMPTOM INDEX - TM-10-4610-239-240040
GENERAL. - TM-10-4610-239-240041
USING THE TROUBLESHOOTING TABLE - TM-10-4610-239-240042
TROUBLESHOOTING TABLE
Figure 2-3. Airbrake System Support Diagram
Table 2-2. Unit Troubleshooting - TM-10-4610-239-240045
AIRBRAKE SYSTEM
ONE BRAKE DRAGS
BRAKES DRAG OR REMAIN LOCKED
TRAILER ROLLS WHEN DISCONNECTED FROM TOWING VEHICLE
FLATBED CARGO TRAILER ELECTRICAL SYSTEM
ALL LAMPS FAIL TO LIGHT
Figure 2-4. Power Cable Assembly Support Diagram
Figure 2-5. Chassis Wiring Harness Support Diagram
Figure 2-6. Chassis Wiring Support Diagram
ONE OR MORE LAMPS FAIL TO LIGHT
DIM OR FLICKERING LAMPS
SUSPENSION ASSEMBLY - TM-10-4610-239-240057
Figure 2-7. Tire Wear Chart
WHEELS ARE NOISY
ROWPU ASSEMBLY - TM-10-4610-239-240060
ROWPU LEAKS WATER
ROWPU LEAKS CHEMICALS
INSTALLATION PIPING
Figure 2-8. High - Pressure Switch Support Diagram
BOOSTER PUMP ASSEMBLY - TM-10-4610-239-240065
CHEMICAL FEED METERING PUMP ASSEMBLY - TM-10-4610-239-240066
R.O. PUMP ASSEMBLY
PUMP ASSEMBLY IS NOISY DURING OPERATION
R.O. PUMP SHUTS DOWN OR FAILS TO START - LOW PRESSURE INDICATOR LIGHTS
DISTRIBUTION PUMP ASSEMBLY - TM-10-4610-239-240070
RAW WATER PUMP NO. 2 ASSEMBLY - TM-10-4610-239-240071
CONTROL BOX ASSEMBLY - TM-10-4610-239-240072
Section VI. GENERAL REPAIR PROCEDURES
GENERAL. - TM-10-4610-239-240074
CLEANING OIL PASSAGES
OIL SEALS, PREFORMED PACKINGS, AND GASKETS.
Remove tight broken studs or screws
Installing helical coil insert. - TM-10-4610-239-240078
Installing helical coil insert. (cont) - TM-10-4610-239-240079
Installing helical coil insert. (cont) - TM-10-4610-239-240080
Installing helical coil insert. (cont) - TM-10-4610-239-240081
Removing damaged helical coil insert. - TM-10-4610-239-240082
Removing damaged helical coil insert. (Cont) - TM-10-4610-239-240083
Removing damaged helical coil insert. (Cont) - TM-10-4610-239-240084
Removing damaged helical coil insert. (Cont) - TM-10-4610-239-240085
SHAFTS AND SPINDLES.
Section VII. FLATBED CARGO TRAILER MAINTENANCE PROCEDURES
REPLACE REFLECTORS.
REPLACE LUNETTE.
INSTALLATION. - TM-10-4610-239-240090
REPLACE LEVELING JACK ASSEMBLY.
REMOVAL. - TM-10-4610-239-240092
REPLACE SPARE TIRE AND WHEEL ASSEMBLY.
REMOVAL. - TM-10-4610-239-240094
INSTALLATION. - TM-10-4610-239-240095
REPAIR SPARE TIRE CARRIER.
DISASSEMBLY. - TM-10-4610-239-240097
ASSEMBLY - TM-10-4610-239-240098
REPLACE DATA/LUBRICATION PLATE.
REPLACE MANUAL CONTAINER.
REPLACE CHAIN ASSEMBLY.
REPAIR CHAIN ASSEMBLY.
Section VIII. AIRBRAKE SYSTEM MAINTENANCE PROCEDURES
SECURE AIR CHAMBER COMPRESSION SPRING.
CAGE
REPLACE AIRBRAKE HOSE ASSEMBLY.
REMOVAL - TM-10-4610-239-240107
REPAIR AIRBRAKE HOSE ASSEMBLY.
REPLACE RESERVOIR.
REMOVAL. - TM-10-4610-239-240110
INSTALLATION - TM-10-4610-239-240111
REPLACE RESERVOIR DRAIN COCK.
REMOVAL. - TM-10-4610-239-240113
REPLACE HOSE ASSEMLBY PIPE COUPLING.
REMOVAL. - TM-10-4610-239-240115
INSTALLATION - TM-10-4610-239-240116
REPLACE AIRBRAKE SYSTEM TUBING.
REMOVAL. - TM-10-4610-239-240118
LOOP CLAMP
TUBING - TM-10-4610-239-240120
ELBOW
TEE
TUBING - TM-10-4610-239-240123
REPLACE AIRBRAKE SYSTEM ANCHOR TEE.
REMOVAL. - TM-10-4610-239-240125
INSTALLATION - TM-10-4610-239-240126
REPLACE BRAKE LINE AIR FILTER.
REMOVAL. - TM-10-4610-239-240128
REPAIR BRAKE LINE AIR FILTER.
INSPECTION. - TM-10-4610-239-240130
REPLACE AIRBRAKE RELAY VALVE AND ADAPTER.
REMOVAL. - TM-10-4610-239-240132
INSTALLATION. - TM-10-4610-239-240133
REPAIR AIRBRAKE RELAY VALVE.
DISASSEMBLY. - TM-10-4610-239-240135
INSPECTION. - TM-10-4610-239-240136
Section IX. FLATBED CARGO TRAILER ELECTRICAL MAINTENANCE PROCEDURES
REPLACE COMPOSITE LIGHT.
REMOVAL - TM-10-4610-239-240139
REPAIR COMPOSITE LIGHT.
DISASSEMBLY - TM-10-4610-239-240141
REPLACE WIRING HARNESS CONNECTOR CLIPS.
REMOVAL. - TM-10-4610-239-240143
REPLACE CHASSIS WIRING HARNESS.
REMOVAL. - TM-10-4610-239-240145
INSTALLATION. - TM-10-4610-239-240146
REPLACE POWER CABLE ASSEMBLY.
INSTALLATION. - TM-10-4610-239-240148
Section X. SUSPENSION ASSEMBLY MAINTENANCE PROCEDURES
REPLACE LUBRICATION FITTING.
SERVICE WHEEL BEARINGS.
CLEANING. - TM-10-4610-239-240152
INSPECTION - TM-10-4610-239-240153
REPLACE TIRE AND WHEEL ASSEMBLY AND HUB AND DRUM ASSEMBLY.
REMOVAL. - TM-10-4610-239-240155
REMOVAL. (Cont) - TM-10-4610-239-240156
INSTALLATION. - TM-10-4610-239-240157
INSTALLATION. (Cont) - TM-10-4610-239-240158
ADJUST BEARINGS.
ADJUST BEARINGS. (Cont)
REPLACE TIRE AND WHEEL ASSEMBLY.
REMOVAL. - TM-10-4610-239-240162
INSTALLATION. - TM-10-4610-239-240163
REPLACE AXLE ASSEMBLY.
REMOVAL - TM-10-4610-239-240165
REPAIR HUB AND DRUM ASSEMBLY.
CLEANING. - TM-10-4610-239-240167
REPLACE AIR CHAMBER.
REMOVAL. - TM-10-4610-239-240169
REPLACE SERVICE BRAKE ASSEMBLY.
REMOVAL - TM-10-4610-239-240171
REPAIR SERVICE BRAKE ASSEMBLY.
DISASSEMBLY. - TM-10-4610-239-240173
CLEANING - TM-10-4610-239-240174
ASSEMBLY. - TM-10-4610-239-240175
ADJUST SERVICE BRAKES.
ADJUST - TM-10-4610-239-240177
Section XI. ROWPU ASSEMBLY MAINTENANCE PROCEDURES
REPLACE PULSE DAMPENER.
REMOVAL. - TM-10-4610-239-240180
REPLACE STORAGE BOX.
REMOVAL - TM-10-4610-239-240182
REPLACE DATA AND INSTRUCTION PLATES.
CLEANING. - TM-10-4610-239-240184
REPLACE R.O. PRESSURE TUBE PIPING. (MODEL NO. 0996109001) (ARMY)
REMOVAL - TM-10-4610-239-240186
REMOVAL. (Cont) - TM-10-4610-239-240187
INSTALLATION. - TM-10-4610-239-240188
INSTALLATION. (Cont) - TM-10-4610-239-240189
REPLACE R.O. PRESSURE TUBE PIPING. (MODEL NO. 0996108001) (MARINE CORPS)
REMOVAL. - TM-10-4610-239-240191
REPLACE CARTRIDGE FILTER.
REMOVAL. - TM-10-4610-239-240193
INSTALLATION. - TM-10-4610-239-240194
REPAIR CARTRIDGE FILTER. (FILTRITE AND PECO)
DISASSEMBLY. - TM-10-4610-239-240196
INSPECTION. - TM-10-4610-239-240197
REPAIR CARTRIDGE FILTER. (SERFILCO AND MECO)
DISASSEMBLY. - TM-10-4610-239-240199
ASSEMBLY. - TM-10-4610-239-240200
REPLACE BOOSTER PUMP ASSEMBLY. (AMPCO AND SCOT)
REMOVAL. - TM-10-4610-239-240202
INSTALLATION. - TM-10-4610-239-240203
INSTALLATION. (Cont.)
REPLACE LOW-PRESSURE SWITCH.
INSPECTION. - TM-10-4610-239-240206
REPAIR PANEL LIGHT ASSEMBLY.
DISASSEMBLY. - TM-10-4610-239-240208
ASSEMBLY - TM-10-4610-239-240209
REPLACE HIGH-PRESSURE SWITCH.
REMOVAL. - TM-10-4610-239-240211
INSTALLATION - TM-10-4610-239-240212
REPLACE MULTIMEDIA FILTER CONTROL VALVE. (CULLIGAN)
REMOVAL. - TM-10-4610-239-240214
REMOVAL. (Cont) - TM-10-4610-239-240215
REMOVAL. (Cont) - TM-10-4610-239-240216
INSTALLATION. - TM-10-4610-239-240217
INSTALLATION. (Cont) - TM-10-4610-239-240218
INSTALLATION. (Cont) - TM-10-4610-239-240219
REPLACE DIAPHRAGM VALVE ASSEMBLY. (CULLIGAN)
INSTALLATION. - TM-10-4610-239-240221
REPAIR DIAPHRAGM VALVE ASSEMBLY. (CULLIGAN)
DISASSEMBLY. - TM-10-4610-239-240223
ASSEMBLY. - TM-10-4610-239-240224
REPAIR DIAPHRAGM VALVE ASSEMBLY. (MECO)
DISASSEMBLY. - TM-10-4610-239-240226
ASSEMBLY - TM-10-4610-239-240227
REPLACE BACKWASH TIMER ASSEMBLY. (CULLIGAN)
REMOVAL - TM-10-4610-239-240229
REPLACE BACKWASH TIMER ASSEMBLY. (MECO)
FIGURE - TM-10-4610-239-240231
REMOVAL - TM-10-4610-239-240232
BACKWASH TIMER ASSEMBLY - TM-10-4610-239-240233
INSTALLATION. - TM-10-4610-239-240234
BACKWASH TIMER ASSEMBLY - TM-10-4610-239-240235
REPLACE R.O. PRESSURE TUBES.
REMOVAL. - TM-10-4610-239-240237
REPAIR R.O. PRESSURE TUBES (FLUID SYSTEMS AND ADVANCED STRUCTURES)
DISASSEMBLY - TM-10-4610-239-240239
ASSEMBLY. - TM-10-4610-239-240240
ASSEMBLY. (Cont) - TM-10-4610-239-240241
Section XII. PIPING INSTALLATION MAINTENANCE PROCEDURES
REPLACE PIPING.
REMOVAL - TM-10-4610-239-240244
PIPE TO ADAPTER AND TUBE
STRAP AND NIPPLE - TM-10-4610-239-240246
TUBE SUPPORT
INSTALLATION. - TM-10-4610-239-240248
PIPE TO ADAPTER
RETAINING STRAP AND SUPPORT
STRAP AND NIPPLE - TM-10-4610-239-240251
FLEXIBLE TUBING
REPLACE VENT VESSELS GATE VALVE.
REMOVAL - TM-10-4610-239-240254
REPAIR VENT VESSELS GATE VALVE.
DISASSEMBLY - TM-10-4610-239-240256
REPLACE RAW WATER FLOWMETER.
INSTALLATION. - TM-10-4610-239-240258
REPLACE BRINE WATER FLOWMETER.
REMOVAL - TM-10-4610-239-240260
INSTALLATION - TM-10-4610-239-240261
REPLACE BACKWASH WATER FLOWMETER.
REMOVAL. - TM-10-4610-239-240263
REPLACE BACKWASH VALVE.
INSTALLATION. - TM-10-4610-239-240265
REPLACE PRODUCT WATER FLOWMETER.
REMOVAL. - TM-10-4610-239-240267
INSTALLATION - TM-10-4610-239-240268
REPAIR PRODUCT WATER FLOWMETER.
DISASSEMBLY. - TM-10-4610-239-240270
ASSEMBLY. - TM-10-4610-239-240271
REPLACE DIFFERENTIAL PRESSURE GAGES: CARTRIDGE FILTER, MULTIMEDIA FILTER, AND R.O. VESSELS.
MULTIMEDIA FILTER GAGE - TM-10-4610-239-240273
R.O. VESSELS GAGE - TM-10-4610-239-240274
CARTRIDGE FILTER GAGE
MULTIMEDIA FILTER GAGE - TM-10-4610-239-240276
R.O. VESSELS GAGE - TM-10-4610-239-240277
REPLACE R.O. PRESSURE GAGE.
REMOVAL. - TM-10-4610-239-240279
REPLACE WATER METER.
REPLACE NEEDLE VALVE.
REMOVAL. - TM-10-4610-239-240282
REPLACE DRAIN BALL VALVE.
REMOVAL - TM-10-4610-239-240284
REPLACE PRODUCT WATER CHECK VALVE.
INSTALLATION. - TM-10-4610-239-240286
REPLACE RELIEF VALVE.
INSTALLATION. - TM-10-4610-239-240288
REPLACE BACKWASH CHECK VALVE.
REPLACE ELLIPTIC VALVE.
REMOVAL. - TM-10-4610-239-240291
REPLACE BALL VALVE.
REMOVAL. - TM-10-4610-239-240293
REPLACE VENT VALVES: CARTRIDGE FILTER, PULSE DAMPENER, AND MULTIMEDIA FILTER.
REMOVAL - TM-10-4610-239-240295
INSTALLATION - TM-10-4610-239-240296
Section XIII. CHEMICAL FEED METERING PUMP ASSEMBLY MAINTENANCE PROCEDURES
REPLACE CHEMICAL FEED METERING PUMP METERING AND DRIVE ASSEMBLY.
REMOVAL - TM-10-4610-239-240299
INSTALLATION. - TM-10-4610-239-240300
REPLACE CHEMICAL FEED PUMP MANUAL STROKE ADJUSTMENT ASSEMBLIES.
INSTALLATION. - TM-10-4610-239-240302
ADJUSTMENT.
ADJUSTMENT. (Cont)
REPLACE CHEMICAL FEED METERING PUMP THREE-WAY BALL VALVE.
REMOVAL. - TM-10-4610-239-240306
REPLACE CHEMICAL FEED METERING PUMP STAND, BRACKETS, AND MOUNTING PLATE.
REMOVAL. - TM-10-4610-239-240308
Section XIV. JUNCTION BOX ASSEMBLY MAINTENANCE PROCEDURES
REPLACE ELECTRICAL JUNCTION BOX ASSEMBLY COVER.
REMOVAL - TM-10-4610-239-240311
REPAIR ELECTRICAL JUNCTION BOX ASSEMBLY COVER.
DISASSEMBLY - TM-10-4610-239-240313
ASSEMBLY. - TM-10-4610-239-240314
Section XV. REVERSE OSMOSIS (R.O.) PUMP ASSEMBLY MAINTENANCE PROCEDURES
REPLACE R.O. PUMP ASSEMBLY BELT GUARD AND SHROUD.
REMOVAL - TM-10-4610-239-240317
REPLACE R.O. PUMP ASSEMBLY BELTS.
INSPECTION. - TM-10-4610-239-240319
REPLACE R.O. PUMP ELECTRIC MOTOR SHEAVE ASSEMBLY.
INSPECTION. - TM-10-4610-239-240321
REPLACE R.O. PUMP MOTOR CABLE ASSEMBLY.
REMOVAL. - TM-10-4610-239-240323
INSTALLATION - TM-10-4610-239-240324
REPLACE R.O. PUMP ELECTRIC MOTOR.
REMOVAL. - TM-10-4610-239-240326
REPLACE R.O. PUMP ASSEMBLY SHEAVE.
REMOVAL. - TM-10-4610-239-240328
REPLACE R.O. PUMP OIL VALVE AND AIR BREATHER.
REMOVAL - TM-10-4610-239-240330
REPLACE R.O. PUMP ASSEMBLY OIL GAGE.
INSTALLATION. - TM-10-4610-239-240332
REPLACE R.O. PUMP ASSEMBLY.
REMOVAL. - TM-10-4610-239-240334
REPLACE R.O. PUMP AND MOTOR STAND.
REMOVAL. - TM-10-4610-239-240336
INSTALLATION. - TM-10-4610-239-240337
ALIGN R.O. PUMP SHEAVES.
ALIGNMENT.
ALIGNMENT. (Cont) - TM-10-4610-239-240340
ALIGNMENT. (Cont) - TM-10-4610-239-240341
Section XVI. DISTRIBUTION PUMP ASSEMBLY MAINTENANCE PROCEDURES
REPLACE DISTRIBUTION PUMP ASSEMBLY.
REMOVAL. - TM-10-4610-239-240344
REPLACE DISTRIBUTION PUMP CABLE ASSEMBLY.
REMOVAL. - TM-10-4610-239-240346
INSTALLATION - TM-10-4610-239-240347
INSTALLATION. (Cont) - TM-10-4610-239-240348
Section XVII. RAW WATER PUMP ASSEMBLY MAINTENANCE PROCEDURES
REPLACE RAW WATER PUMP ASSEMBLY.
REMOVAL - TM-10-4610-239-240351
REPLACE RAW WATER PUMP CABLE ASSEMBLY.
REMOVAL - TM-10-4610-239-240353
INSTALLATION - TM-10-4610-239-240354
Section XVIII. BACKWASH PUMP ASSEMBLY MAINTENANCE PROCEDURES
REPLACE BACKWASH PUMP STRAINER ASSEMBLY.
REPLACE BACKWASH PUMP ASSEMBLY. (AMPCO AND SCOT')
REMOVAL. - TM-10-4610-239-240358
INSTALLATION. - TM-10-4610-239-240359
REPLACE BACKWASH PUMP CABLE ASSEMBLY
REMOVAL - TM-10-4610-239-240361
REPLACE POWER CABLE. (W40) (ARMY ONLY)
REMOVAL - TM-10-4610-239-240363
INSTALLATION - TM-10-4610-239-240364
INSTALLATION. (Cont) - TM-10-4610-239-240365
Section XIX. PREPARATION FOR STORAGE OR SHIPMENT
Chapter 3. DIRECT SUPPORT MAINTENANCE INSTRUCTIONS - TM-10-4610-239-240367
SYMPTOM INDEX - TM-10-4610-239-240368
USING THE TROUBLESHOOTING TABLE - TM-10-4610-239-240369
Table 3-1. Direct Support Troubleshooting - TM-10-4610-239-240370
SUSPENSION ASSEMBLY - TM-10-4610-239-240371
FLATBED CARGO TRAILER VIBRATES WHEN BEING TOWED
TIRES WEAR UNEVENLY
Figure 3-1. Control Box Support Diagram
Figure 3-2. Junction Box Support Diagram
Figure 3-3. ROWPU Support Diagram
ROWPU ASSEMBLY - TM-10-4610-239-240377
ITEM PLUGGED INTO UTILITY RECEPTACLE DOES NOT OPERATE
PANEL LAMP FAILS TO LIGHT
UTIL OUT CIRCUIT BREAKER FAILS TO RESET
TIMER CONT CIRCUIT BREAKER FAILS TO RESET
TIMER CONT CIRCUIT BREAKER FAILS TO RESET - Continued - TM-10-4610-239-240382
TIMER CONT CIRCUIT BREAKER FAILS TO RESET - Continued - TM-10-4610-239-240383
BOOSTER PUMP ASSEMBLY - TM-10-4610-239-240384
Figure 3-4. Booster Pump Assembly Support Diagram
PUMP ELECTRIC MOTOR FAILS TO START WHEN BOOSTER PUMP SWITCH IS SET TO START
PUMP ELECTRIC MOTOR FAILS TO START WHEN BOOSTER PUMP SWITCH IS SET TO START - Continued - TM-10-4610-239-240387
PUMP ELECTRIC MOTOR FAILS TO START WHEN BOOSTER PUMP SWITCH IS SET TO START - Continued - TM-10-4610-239-240388
DISTRIBUTION PUMP ASSEMBLY - TM-10-4610-239-240389
Figure 3-5. Distribution Pump Assembly Support Diagram
PUMP ELECTRIC MOTOR FAILS TO START WHEN DISTRIBUTION PUMP SWITCH IS SET TO START
PUMP ELECTRIC MOTOR FAILS TO START WHEN DISTRIBUTION PUMP SWITCH IS SET TO START - Continued - TM-10-4610-239-240392
PUMP ELECTRIC MOTOR FAILS TO START WHEN DISTRIBUTION PUMP SWITCH IS SET TO START - Continued - TM-10-4610-239-240393
PUMP ELECTRIC MOTOR FAILS TO START WHEN DISTRIBUTION PUMP SWITCH IS SET TO START - Continued - TM-10-4610-239-240394
PUMP ELECTRIC MOTOR FAILS TO START WHEN DISTRIBUTION PUMP SWITCH IS SET TO START - Continued - TM-10-4610-239-240395
CONTROL BOX ASSEMBLY - TM-10-4610-239-240396
Figure 3-6. Pump Indicator Circuit Support Diagram (Sheet 1 of 2)
Figure 3-6. Pump Indicator Circuit Support Diagram (Sheet 2 of 2)
A PUMP INDICATOR DOES NOT LIGHT
Figure 3-7. Pressure Indicator Circuit Support Diagram
CHEMICAL FEED METERING PUMP ASSEMBLY - TM-10-4610-239-240401
PUMP ELECTRIC MOTOR FAILS TO START WHEN CHEMICAL FEED PUMP SWITCH IS SET TO START
PUMP ELECTRIC MOTOR FAILS TO START WHEN CHEMICAL FEED PUMP SWITCH IS SET TO START (cont) - TM-10-4610-239-240403
PUMP ELECTRIC MOTOR FAILS TO START WHEN CHEMICAL FEED PUMP SWITCH IS SET TO START (cont) - TM-10-4610-239-240404
REVERSE OSMOSIS ASSEMBLY
PUMP ELECTRIC MOTOR FAILS TO START WHEN R.O. PUMP SWITCH IS SET TO START
Figure 3-9. R.O. Pump Assembly Support Diagram
PUMP ELECTRIC MOTOR FAILS TO START WHEN R.O. PUMP SWITCH IS SET TO START (cont) - TM-10-4610-239-240408
PUMP ELECTRIC MOTOR FAILS TO START WHEN R.O. PUMP SWITCH IS SET TO START (cont) - TM-10-4610-239-240409
PUMP ELECTRIC MOTOR FAILS TO START WHEN R.O. PUMP SWITCH IS SET TO START (cont) - TM-10-4610-239-240410
PUMP ELECTRIC MOTOR FAILS TO START WHEN R.O. PUMP SWITCH IS SET TO START (cont) - TM-10-4610-239-240411
PUMP ELECTRIC MOTOR FAILS TO START WHEN JOG SWITCH IS SET TO JOG.
PUMP ELECTRIC MOTOR FAILS TO START WHEN JOG SWITCH IS SET TO JOG. (cont)
RAW WATER PUMP NO. 1 ASSEMBLY - TM-10-4610-239-240414
PUMP ELECTRIC MOTOR FAILS TO START WHEN RAW WATER PUMPS NO. 1 SWITCH IS SET OT START
PUMP ELECTRIC MOTOR FAILS TO START WHEN RAW WATER PUMPS NO. 1 SWITCH IS SET OT START (CONT) - TM-10-4610-239-240416
PUMP ELECTRIC MOTOR FAILS TO START WHEN RAW WATER PUMPS NO. 1 SWITCH IS SET OT START (CONT) - TM-10-4610-239-240417
PUMP ELECTRIC MOTOR FAILS TO START WHEN RAW WATER PUMPS NO. 1 SWITCH IS SET OT START (CONT) - TM-10-4610-239-240418
PUMP ELECTRIC MOTOR FAILS TO START WHEN RAW WATER PUMPS NO. 1 SWITCH IS SET OT START (CONT) - TM-10-4610-239-240419
Figure 3-10. Raw Water Pump No. I Assembly Support Diagram
RAW WATER PUMP NO. 2 ASSEMBLY - TM-10-4610-239-240421
PUMP ELECTRIC MOTOR FAILS TO START WHEN RAW WATER PUMPS NO. 2 SWITCH IS SET TO START
Figure 3-11. Raw Water Pump No. 2 Assembly Support Diagram
PUMP ELECTRIC MOTOR FAILS TO START WHEN RAW WATER PUMPS NO. 2 SWITCH IS SET TO START (CONT) - TM-10-4610-239-240424
PUMP ELECTRIC MOTOR FAILS TO START WHEN RAW WATER PUMPS NO. 2 SWITCH IS SET TO START (CONT) - TM-10-4610-239-240425
PUMP ELECTRIC MOTOR FAILS TO START WHEN RAW WATER PUMPS NO. 2 SWITCH IS SET TO START (CONT) - TM-10-4610-239-240426
PUMP ELECTRIC MOTOR FAILS TO START WHEN RAW WATER PUMPS NO. 2 SWITCH IS SET TO START (CONT) - TM-10-4610-239-240427
BACKWASH PUMP ASSEMBLY - TM-10-4610-239-240428
Figure 3-12. Backwash Pump Assembly Support Diagram
PUMP ELECTRIC MOTOR FAILS TO START WHEN BACKWASH SWITCH IS SET TO START
PUMP ELECTRIC MOTOR FAILS TO START WHEN BACKWASH SWITCH IS SET TO START - CONT. - TM-10-4610-239-240431
PUMP ELECTRIC MOTOR FAILS TO START WHEN BACKWASH SWITCH IS SET TO START - CONT. - TM-10-4610-239-240432
PUMP ELECTRIC MOTOR FAILS TO START WHEN BACKWASH SWITCH IS SET TO START - CONT. - TM-10-4610-239-240433
PUMP ELECTRIC MOTOR FAILS TO START WHEN ELEMENT CLEANING SWITCH IS SET TO START
PUMP ELECTRIC MOTOR FAILS TO START WHEN ELEMENT CLEANING SWITCH IS SET TO START (CONT) - TM-10-4610-239-240435
PUMP ELECTRIC MOTOR FAILS TO START WHEN ELEMENT CLEANING SWITCH IS SET TO START (CONT) - TM-10-4610-239-240436
PUMP ELECTRIC MOTOR FAILS TO START WHEN ELEMENT CLEANING SWITCH IS SET TO START (CONT) - TM-10-4610-239-240437
PUMP ELECTRIC MOTOR FAILS TO START WHEN ELEMENT CLEANING SWITCH IS SET TO START (CONT) - TM-10-4610-239-240438
PUMP ELECTRIC MOTOR FAILS TO START WHEN ELEMENT CLEANING SWITCH IS SET TO START (CONT) - TM-10-4610-239-240439
Section II. FLATBED CARGO TRAILER MAINTENANCE PROCEDURES
REPLACE TRUNNION AXLE.
REMOVAL - TM-10-4610-239-240442
REPAIR CHASSIS WIRING HARNESS.
SPLICE WIRE - TM-10-4610-239-240444
REPLACE CONNECTOR
REPAIR POWER CABLE ASSEMBLY.
SPLICE WIRE - TM-10-4610-239-240447
REPLACE SUSPENSION ASSEMBLY.
REMOVAL. - TM-10-4610-239-240449
INSTALLATION - TM-10-4610-239-240450
REPLACE SPRING ASSEMBLY.
REMOVAL - TM-10-4610-239-240452
REPAIR SPRING ASSEMBLY.
DISASSEMBLY. - TM-10-4610-239-240454
REPAIR BRAKE DRUM.
REPAIR - TM-10-4610-239-240456
REPAIR AIR CHAMBER ASSEMBLY.
DISASSEMBLY. - TM-10-4610-239-240458
CLEANING. - TM-10-4610-239-240459
ASSEMBLY - TM-10-4610-239-240460
REPAIR BRAKESHOE.
Section III. ROWPU ASSEMBLY MAINTENANCE PROCEDURES
REPAIR CANVAS COVERS.
ROWPU FRAME COVER INSPECTION.
REPAIR BACKWASH VALVE.
DISASSEMBLY - TM-10-4610-239-240466
ASSEMBLY - TM-10-4610-239-240467
REPAIR LOW-PRESSURE SWITCH.
TEST - TM-10-4610-239-240469
DISASSEMBLY. - TM-10-4610-239-240470
INSPECTION. - TM-10-4610-239-240471
CALIBRATION. - TM-10-4610-239-240472
CALIBRATION. (Cont) - TM-10-4610-239-240473
REPAIR HIGH-PRESSURE SWITCH.
DISASSEMBLY. - TM-10-4610-239-240475
ASSEMBLY. - TM-10-4610-239-240476
CALIBRATION. - TM-10-4610-239-240477
CALIBRATION. (Cont) - TM-10-4610-239-240478
REPAIR CABLE ASSEMBLIES.
TEST CABLE ASSEMBLY.
REPLACE CONNECTOR (MULTIPIN).
REPLACE MULTIMEDIA FILTER. (CULLIGAN AND MECO)
REMOVAL. - TM-10-4610-239-240483
INSTALLATION - TM-10-4610-239-240484
REPAIR MULTIMEDIA FILTER. (CULLIGAN)
DISASSEMBLY. - TM-10-4610-239-240486
ASSEMBLY - TM-10-4610-239-240487
REPAIR MULTIMEDIA FILTER. (MECO)
DISASSEMBLY. - TM-10-4610-239-240489
ASSEMBLY - TM-10-4610-239-240490
REPAIR MULTIMEDIA CONTROL VALVE. (CULLIGAN)
DISASSEMBLY. - TM-10-4610-239-240492
ASSEMBLY - TM-10-4610-239-240493
REPAIR MULTIMEDIA FILTER CONTROL VALVE. (MECO)
DISASSEMBLY. - TM-10-4610-239-240495
ASSEMBLY - TM-10-4610-239-240496
REPLACE MULTIMEDIA FILTER CONTROL VALVE. (MECO)
Figure - TM-10-4610-239-240498
REMOVAL - TM-10-4610-239-240499
INSTALLATION - TM-10-4610-239-240500
REPAIR SOLID-STATE BACKWASH TIMER. (CULLIGAN)
DISASSEMBLY. - TM-10-4610-239-240502
CLEANING. - TM-10-4610-239-240503
ASSEMBLY. - TM-10-4610-239-240504
ASSEMBLY. (Cont) - TM-10-4610-239-240505
REMOVAL OF TIMER ASSEMBLY. (MECO)
REPAIR FRAME.
Section IV. BOOSTER PUMP AND DISTRIBUTION PUMP ASSEMBLIES MAINTENANCE PROCEDURES
REPAIR BOOSTER PUMP AND DISTRIBUTION PUMP. (AMPCO)
DISASSEMBLY - TM-10-4610-239-240510
ASSEMBLY - TM-10-4610-239-240511
REPAIR BOOSTER PUMP AND DISTRIBUTION PUMP. (SCOT)
DISASSEMBLY. - TM-10-4610-239-240513
ASSEMBLY. - TM-10-4610-239-240514
REPAIR BOOSTER PUMP AND DISTRIBUTION PUMP ELECTRIC MOTORS.
DISASSEMBLY. - TM-10-4610-239-240516
INSPECTION. - TM-10-4610-239-240517
ASSEMBLY. - TM-10-4610-239-240518
REPAIR BOOSTER PUMP AND DISTRIBUTION PUMP ELECTRIC MOTOR. (BALDOR MOTOR).
DISASSEMBLY. - TM-10-4610-239-240520
INSPECTION. - TM-10-4610-239-240521
ASSEMBLY - TM-10-4610-239-240522
REPLACE BOOSTER PUMP CABLE ASSEMBLY.
REMOVAL - TM-10-4610-239-240524
INSTALLATION. - TM-10-4610-239-240525
Section V. CONTROL BOX AND JUNCTION BOX ASSEMBLY MAINTENANCE PROCEDURES
REPLACE CONTROL BOX ASSEMBLY.
REMOVAL. - TM-10-4610-239-240528
INSTALLATION - TM-10-4610-239-240529
REPAIR CONTROL BOX ASSEMBLY.
DISASSEMBLY - TM-10-4610-239-240531
REPLACE SWITCHES.
TOGGLE SWITCHES - TM-10-4610-239-240533
EMERGENCY STOP SWITCH
REPLACE INDICATOR LAMPHOLDERS.
REMOVAL. - TM-10-4610-239-240536
REPLACE TERMINAL BOARD.
REMOVAL. - TM-10-4610-239-240538
REPLACE RECEPTACLE CONNECTORS.
REMOVAL. - TM-10-4610-239-240540
INSTALLATION - TM-10-4610-239-240541
REPLACE WIRING HARNESS AND WIRE LEADS.
REMOVAL. - TM-10-4610-239-240543
REPAIR WIRING HARNESS AND WIRE LEADS.
DISASSEMBLY. - TM-10-4610-239-240545
REPLACE ELECTRICAL RELAYS K10 AND KII.
INSTALLATION. - TM-10-4610-239-240547
Section VI. JUNCTION BOX ASSEMBLY MAINTENANCE PROCEDURES
REPLACE ELECTRICAL JUNCTION BOX ASSEMBLY.
REMOVAL. - TM-10-4610-239-240550
REMOVAL. - TM-10-4610-239-240551
REPAIR ELECTRICAL JUNCTION BOX ASSEMBLY.
DISASSEMBLY - TM-10-4610-239-240553
REPLACE CIRCUIT BREAKERS AND CIRCUIT BREAKER PLATE.
REMOVAL. - TM-10-4610-239-240555
INSTALLATION. - TM-10-4610-239-240556
REPLACE CONTROL K-8 and K-9 RELAYS.
REMOVAL. - TM-10-4610-239-240558
REPLACE UTILITY RECEPTACLE.
REMOVAL. - TM-10-4610-239-240560
REPLACE MOTOR CONTROLLERS K1, R. O. PUMP AND K2, BACKWASH PUMP.
REMOVAL. - TM-10-4610-239-240562
REPAIR MOTOR CONTROLLERS (MODEL NOS. A200M1CAC AND A200M3CAC).
DISASSEMBLY. - TM-10-4610-239-240564
CLEANING. - TM-10-4610-239-240565
ASSEMBLY. - TM-10-4610-239-240566
TEST - TM-10-4610-239-240567
REPLACE MOTOR CONTROLLERS K3 THRU K7.
REMOVAL. - TM-10-4610-239-240569
INSTALLATION. - TM-10-4610-239-240570
REPAIR MOTOR CONTROLLERS (RELAYS K-3 THROUGH K-7) AND A200MOCAC.
DISASSEMBLY - TM-10-4610-239-240572
CLEANING. - TM-10-4610-239-240573
ASSEMBLY. - TM-10-4610-239-240574
Section VII. CHEMICAL FEED METERING PUMP AND R.O. PUMP ASSEMBLIES MAINTENANCE PROCEDURES
REPLACE CHEMICAL FEED METERING PUMP CABLE ASSEMBLY.
REMOVAL. - TM-10-4610-239-240577
REMOVAL. (Cont) - TM-10-4610-239-240578
INSTALLATION. - TM-10-4610-239-240579
REPAIR CHEMICAL FEED METERING PUMP.
DISASSEMBLY. - TM-10-4610-239-240581
DISASSEMBLY. (Cont) - TM-10-4610-239-240582
DISASSEMBLY. (Cont) - TM-10-4610-239-240583
DISASSEMBLY. (Cont) - TM-10-4610-239-240584
CLEANING. - TM-10-4610-239-240585
ASSEMBLY. - TM-10-4610-239-240586
ASSEMBLY. (Cont) - TM-10-4610-239-240587
ASSEMBLY. (Cont) - TM-10-4610-239-240588
ASSEMBLY. (Cont) - TM-10-4610-239-240589
ASSEMBLY. (Cont) - TM-10-4610-239-240590
REPAIR CHEMICAL FEED METERING PUMP ELECTRIC MOTOR.
REMOVAL. - TM-10-4610-239-240592
Figure - TM-10-4610-239-240593
DISASSEMBLY. - TM-10-4610-239-240594
CLEANING. - TM-10-4610-239-240595
ASSEMBLY. - TM-10-4610-239-240596
REPAIR R.O. PUMP ELECTRIC MOTOR.
DISASSEMBLY. - TM-10-4610-239-240598
DISASSEMBLY. (Cont) - TM-10-4610-239-240599
ASSEMBLY. - TM-10-4610-239-240600
TEST. - TM-10-4610-239-240601
REPLACE R.O. PUMP FLUID END ASSEMBLY.
REMOVAL - TM-10-4610-239-240603
INSPECTION. - TM-10-4610-239-240604
REPAIR R.O. PUMP FLUID END ASSEMBLY.
DISASSEMBLY. - TM-10-4610-239-240606
CLEANING. - TM-10-4610-239-240607
ASSEMBLY - TM-10-4610-239-240608
Section VIII. RAW WATER PUMP ASSEMBLY MAINTENANCE PROCEDURES
REPAIR RAW WATER PUMP.
DISASSEMBLY. - TM-10-4610-239-240611
ASSEMBLY - TM-10-4610-239-240612
REPAIR RAW WATER PUMP ELECTRIC MOTOR.
DISASSEMBLY. - TM-10-4610-239-240614
INSPECTION. - TM-10-4610-239-240615
TEST. - TM-10-4610-239-240616
Section IX. BACKWASH PUMP ASSEMBLY MAINTENANCE PROCEDURES
REPAIR BACKWASH PUMP STRAINER ASSEMBLY.
DISASSEMBLY. - TM-10-4610-239-240619
ASSEMBLY - TM-10-4610-239-240620
REPAIR BACKWASH CENTRIFUGAL PUMP.
DISASSEMBLY - TM-10-4610-239-240622
ASSEMBLY - TM-10-4610-239-240623
REPAIR BACKWASH CENTRIFUGAL PUMP. (SCOT)
DISASSEMBLY. - TM-10-4610-239-240625
ASSEMBLY - TM-10-4610-239-240627
REPAIR BACKWASH PUMP ELECTRIC MOTOR. (SCOT & AMPCO)
DISASSEMBLY - TM-10-4610-239-240629
INSPECTION. - TM-10-4610-239-240630
TEST. - TM-10-4610-239-240631
REPAIR BACKWASH PUMP FRAME
REMOVE/INSTALL GENERATOR SET.
REMOVAL - TM-10-4610-239-240634
INSTALLATION. - TM-10-4610-239-240635
INSTALLATION. (Cont) - TM-10-4610-239-240636
CHAPTER 4. GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
REPAIR ROWPU AND FLATBED CARGO TRAILER.
REMOVAL OF ROWPU FROM FLATBED CARGO TRAILER.
FLATBED CARGO TRAILER - TM-10-4610-239-240640
DISASSEMBLY - TM-10-4610-239-240641
CLEANING. - TM-10-4610-239-240642
REPAIR - TM-10-4610-239-240643
REPAIR. (Cont)
ASSEMBLY. - TM-10-4610-239-240645
ASSEMBLY. (Cont) - TM-10-4610-239-240646
ASSEMBLY. (Cont) - TM-10-4610-239-240647
INSTALLATION OF ROWPU ON FLATBED CARGO TRAILER.
TEST. - TM-10-4610-239-240649
TEST. (Cont) - TM-10-4610-239-240650
TEST. (Cont) - TM-10-4610-239-240651
Section II R.O. PUMP ASSEMBLY MAINTENANCE PROCEDURES
REPAIR R.O. PUMP POWER FRAME ASSEMBLY.
DISASSEMBLY. - TM-10-4610-239-240654
DISASSEMBLY. (Cont) - TM-10-4610-239-240655
DISASSEMBLY. (Cont) - TM-10-4610-239-240656
CLEANING. - TM-10-4610-239-240657
ASSEMBLY. - TM-10-4610-239-240658
ASSEMBLY. (Cont) - TM-10-4610-239-240659
ASSEMBLY. (Cont) - TM-10-4610-239-240660
ASSEMBLY. (Cont) - TM-10-4610-239-240661
Section IIl. PUMP FRAME MAINTENANCE PROCEDURES
APPENDIX A. REFERENCES - TM-10-4610-239-240663
REFERENCES (CONT) - TM-10-4610-239-240664
APPENDIX B. MAINTENANCE ALLOCATION CHART (MAC) - TM-10-4610-239-240665
Maintenance Functions - TM-10-4610-239-240666
Explanation of Columns in the MAC, Section II - TM-10-4610-239-240667
Explanation of Columns in the Tools and Test Equipment Requirements, Section III
SECTION II. MAINTENANCE ALLOCATION CHART FOR WATER PURIFICATION UNIT, REVERSE OSMOSIS
SECTION II. MAINTENANCE ALLOCATION CHART FOR WATER PURIFICATION UNIT, REVERSE OSMOSIS (CONT) - TM-10-4610-239-240670
SECTION II. MAINTENANCE ALLOCATION CHART FOR WATER PURIFICATION UNIT, REVERSE OSMOSIS (CONT) - TM-10-4610-239-240671
SECTION II. MAINTENANCE ALLOCATION CHART FOR WATER PURIFICATION UNIT, REVERSE OSMOSIS (CONT) - TM-10-4610-239-240672
SECTION II. MAINTENANCE ALLOCATION CHART FOR WATER PURIFICATION UNIT, REVERSE OSMOSIS (CONT) - TM-10-4610-239-240673
SECTION II. MAINTENANCE ALLOCATION CHART FOR WATER PURIFICATION UNIT, REVERSE OSMOSIS (CONT) - TM-10-4610-239-240674
SECTION II. MAINTENANCE ALLOCATION CHART FOR WATER PURIFICATION UNIT, REVERSE OSMOSIS (CONT) - TM-10-4610-239-240675
SECTION II. MAINTENANCE ALLOCATION CHART FOR WATER PURIFICATION UNIT, REVERSE OSMOSIS (CONT) - TM-10-4610-239-240676
SECTION II. MAINTENANCE ALLOCATION CHART FOR WATER PURIFICATION UNIT, REVERSE OSMOSIS (CONT) - TM-10-4610-239-240677
SECTION II. MAINTENANCE ALLOCATION CHART FOR WATER PURIFICATION UNIT, REVERSE OSMOSIS (CONT) - TM-10-4610-239-240678
SECTION II. MAINTENANCE ALLOCATION CHART FOR WATER PURIFICATION UNIT, REVERSE OSMOSIS (CONT) - TM-10-4610-239-240679
SECTION III. TOOLS AND TEST EQUIPMENT FOR WATER PURIFICATION UNIT, REVERSE OSMOSIS
APPENDIX C. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-10-4610-239-240682
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (CONT)
APPENDIX D. ILLUSTRATED LIST OF MANUFACTURED ITEMS
APPENDIX E. TORQUE LIMITS
GLOSSARY - TM-10-4610-239-240686
SUBJECT INDEX - TM-10-4610-239-240687
SUBJECT INDEX - Continued - TM-10-4610-239-240688
SUBJECT INDEX - Continued - TM-10-4610-239-240689
SUBJECT INDEX - Continued - TM-10-4610-239-240690
SUBJECT INDEX - Continued - TM-10-4610-239-240691
SUBJECT INDEX - Continued - TM-10-4610-239-240692
SUBJECT INDEX - Continued - TM-10-4610-239-240693
SUBJECT INDEX - Continued - TM-10-4610-239-240694
SUBJECT INDEX - Continued - TM-10-4610-239-240695
SUBJECT INDEX - Continued - TM-10-4610-239-240696
SUBJECT INDEX - Continued - TM-10-4610-239-240697
SUBJECT INDEX - Continued - TM-10-4610-239-240698
SUBJECT INDEX - Continued - TM-10-4610-239-240699
SUBJECT INDEX - Continued - TM-10-4610-239-240700
SUBJECT INDEX - Continued - TM-10-4610-239-240701
SUBJECT INDEX - Continued - TM-10-4610-239-240702
SUBJECT INDEX - Continued - TM-10-4610-239-240703
SUBJECT INDEX - Continued - TM-10-4610-239-240704
SUBJECT INDEX - Continued - TM-10-4610-239-240705
FO-1. ROWPU Water Processing Flow Diagram
FO-2. Wiring Diagram and Schematic, Trailers Harness
FO-3. Schematic Diagram, ROWPU (Sheet 1 of 2)
FO-3. Schematic Diagram, ROWPU (Sheet 2 of 2)
FO-4. Interconnection Diagram, ROWPU (Sheet 1 of 3)
FO-4. Interconnection Diagram, ROWPU (Sheet 2 of 3)
FO-4. Interconnection Diagram, ROWPU (Sheet 3 of 3)
FO-5. Wiring Diagram, Control Box Harness W1
FO-6. Wiring Diagram, Control Box Harness W2
FO-7. Wiring Diagram, Junction Box Harness W3
FO-8. Wiring Diagram, Junction Box Harness W4
FO-9. Wiring Diagram, Junction Box Harness W5
FO-10. Wiring Diagram, Cables W6 thru W10
F0-11. Wiring Diagram, Electrical Leads W11 thru W38, W59, and W60
F0-2. Wiring Diagram, Junction Box Harness W39
F0-13. Wiring Diagram, ROWPU Power Cable W40
F0-14. Wiring Diagram, Cables W41 thru W45
F0-15. Wiring Diagram, Cables W46 thru W48, W50, and W51
F0-16. Wiring Diagram, Cables W49 and W53 thru W56
FO-17. Wiring Diagram, Cables W52 and W57
FO-18. Wiring Diagram, Wiring Harness W58
TM-10-4610-239-24 Water Purification Unit Reverse Osmosis 600-GPH Trailer-Mounted Flatbed Cargo 5-Ton 4-Wheel Tandem Model 0996109001 Manual
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