Engine
Disassembly and Assembly
Aftercooler
1. Put the gaskets and aftercooler housing (1) in position
on the engine, and install the bolts and spacers that hold
it.
2. Install the O-ring seals on the aftercooler core, and
put a thin layer of clean engine oil on them. Put the
gasket and aftercooler core (2) in position on the engine.
3. Put the gasket and aftercooler cover (3) in position,
and install the bolts that hold them.
NOTE: Force may be required to push the adapters
around the O-ring seals on the aftercooler core. Make
sure the O-ring seals stay in position on the aftercooler
core.
4. Put a thin layer of clean engine oil in the bores of
adapters (4). Install a gasket and adapter on each end
of the aftercooler core.
5. Install the O-ring seals on tube assemblies (5), and
put a thin layer of clean engine oil on them. Put the tube
assemblies in position on each end of the aftercooler,
and install the bolts and clamps that hold them.
6. Install the O-ring seals on pipe (6), and put a thin
layer of clean engine oil on them. Put the pipe and
gasket in position between the aftercooler and the
turbocharger, and install the bolts that hold it.
7. Fill the radiator with coolant to the correct level. See
the Maintenance Guide for the correct procedure.
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