EngineDisassembly and Assembly3.Put the gasket, cover (2) and clamp (3) in position,and install the bolts that hold them. Install the O-ringseal, cover (4) and the bolts that hold them.4.Trim the timing gear cover gasket so it is even withthe bottom of the cylinder block.5.Put a thin coat of 3S6252 RTV SiliconeAdhesive/Sealant to the bottom surface of the timinggear cover gasket. Remove the shims, and install the oilpan bolts. If it was necessary to remove the oil panplate, see Remove And Install Oil Pan Plate, and installthe oil pan plate.END BY:a.install vibration damper and pulley (3306)b.install crankshaft pulley (3304)c.install fuel priming pump and filterd.Install gauge groupe.Install front supportf.Install water pumpTiming GearsRemove Timing Gears 1206-011Tools NeededABC D5P7307Engine Turning Tool Group16V4186Timing Pin18S2264Puller Group18B7560Step Plate11B3680Bolt [3/8"-24 NF x 95.3 mm2(3.75 in.) long]5M2894Flat Washer21P510Driver Group1START BY:a.remove timing gear cover1.Time the engine as follows:a.Install tooling (A) in the flywheel housing.b.Remove the cover from the side of the fuel injectionpump housing so the timing pin can be installed.Remove the plug from the flywheel housing so the timingbolt can be installed.c.Turn the engine in the direction of engine rotationuntil tooling (B) can be installed in fuel injection pumphousing and located In the groove in the fuel injectionpump camshaft, a 3/8"-16 NC bolt can be installed In theflywheel through the hole in the flywheel housing, and the"C" marks on the crankshaft gear and the camshaft gearare in alignment with each other.2.Loosen bolt (1) until there is approximately 3.18 mm(.125 in.) gap between washer (2) and fuel pump drivegear (3).107
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