TM-3-4230-237-10 Decontaminating Apparatus: Diesel Engine-Driven (DED) Skid-Mounted 5 000-Gallon M12A1 NSN 4230-01-502-7224 (EIC 5FB) Manual

CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR M12A1 DIESEL ENGINE-DRIVEN DECONTAMINATING APPARATUS
GENERAL INFORMATION - TM-3-4230-237-100013
CORROSION PREVENTION AND CONTROL (CPC) - TM-3-4230-237-100014
QUALITY OF MATERIAL - TM-3-4230-237-100015
EQUIPMENT DESCRIPTION AND DATA - TM-3-4230-237-100017
CONTROL PANEL
Tank Unit and Personnel Shower Assembly
Water Heater - TM-3-4230-237-100020
EQUIPMENT DATA - TM-3-4230-237-100021
APPROXIMATE TIME REQUIRED FOR LOADING AND MIXING - TM-3-4230-237-100022
THEORY OF OPERATION - TM-3-4230-237-100023
CHAPTER 2. OPERATOR INSTRUCTIONS FOR M12A1 DIESEL ENGINE-DRIVEN DECONTAMINATING APPARATUS
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
Table 1. OPERATOR'S CONTROLS AND INDICATORS-continued
MAIN CIRCUIT BREAKER
VACUUM GAGE
VOLTMETER
IGNITION (Start) SWITCH
Water PRESSURE GAGE
VALVE NO. 1 MANIFOLD
ENGINE PRE-HEAT SWITCH
Water Heater Control Panel - TM-3-4230-237-100036
WATER TEMPERATURE gage - TM-3-4230-237-100037
HEATER ON/OFF switch
Tank Unit Controls - TM-3-4230-237-100039
OPERATION UNDER USUAL CONDITIONS: ASSEMBLY AND PREPARATION FOR USE
Fueling - Continued
Setup
OPERATION UNDER USUAL CONDITIONS: STARTING AND STOPPING THE PUMP UNIT
STARTING THE PUMP UNIT-continued - TM-3-4230-237-100046
Open VALVE NO. 4 PRIME
Table 1. Pump Unit Checklist.
Start the engine
Close VALVE NO. 4 PRIME
STOPPING THE PUMP UNIT
Close VALVES NO. 1, 2, and 3
Stow water hoses
OPERATION UNDER USUAL CONDITIONS: STARTING AND STOPPING THE WATER HEATER AND SPRAYING WATER
SPRAYING WATER FROM TANK
Connect one end of suction hose
LOADING TANK FROM A PRESSURE SOURCE - TM-3-4230-237-100058
LOADING TANK FROM A NATURAL SOURCE
Prime the pump
HEATING WATER
HEATING WATER-continued - TM-3-4230-237-100062
STOPPING THE WATER HEATER
STOPPING THE WATER HEATER-continued - TM-3-4230-237-100064
HEATING WATER DRAWN FROM A NATURAL SOURCE
HEATING WATER FROM THE TANK
HEATING WATER FROM THE TANK-continued - TM-3-4230-237-100067
HEATING WATER FROM THE TANK-continued - TM-3-4230-237-100068
OPERATION UNDER USUAL CONDITIONS: SPRAYING DECONTAMINANT SOLUTION
MAKING STB DECONTAMINATING AGENT SLURRY-continued
Coverage of Slurry
Adding and Blending M2 Antiset and Silicone Antifoam Agent-continued - TM-3-4230-237-100072
Agitating Slurry in Tank Unit
Spraying Slurry From Tank
Spraying Slurry From Tank-continued - TM-3-4230-237-100075
Spraying Slurry From Tank-continued - TM-3-4230-237-100076
MIXING CHEMICALS OTHER THAN STB IN TANK
Sodium Hydroxide-continued - TM-3-4230-237-100078
Sodium Hydroxide-continued - TM-3-4230-237-100079
Sodium Hypochlorite
Sodium Hypochlorite-continued - TM-3-4230-237-100081
Sodium Hypochlorite-continued - TM-3-4230-237-100082
Sodium Carbonate - TM-3-4230-237-100083
Sodium Carbonate-continued - TM-3-4230-237-100084
Sodium Carbonate-continued - TM-3-4230-237-100085
Calcium Hypochlorite - TM-3-4230-237-100086
Calcium Hypochlorite-continued - TM-3-4230-237-100087
MIXING WATER AND LIQUID CHEMICALS USING THE PRIME DETERGENT TANK
Liquid Detergent
Fire Extinguishing Foam for Petroleum Fires
Fire Extinguishing Foam for Petroleum Fires-continued
OPERATION UNDER USUAL CONDITIONS: SHOWERING AND HEATING WATER IN THE TANK
SHOWERING-continued - TM-3-4230-237-100094
SHOWERING-continued - TM-3-4230-237-100095
Showering personnel with water from the tank.
Showering personnel with water drawn from a natural source.
SHOWERING-continued - TM-3-4230-237-100098
HEATING WATER IN THE TANK
HEATING WATER IN THE TANK-continued - TM-3-4230-237-100100
OPERATION UNDER USUAL CONDITIONS: DECALS AND INSTRUCTION PLATES
STARTING PROCEDURE Instruction Plate - TM-3-4230-237-100102
Water Heater Nameplate
Water Heater Operating Instruction Plates
THERMOSTAT Plate
Warning Stencil or Decal
OPERATION UNDER USUAL CONDITIONS: PREPARATION FOR MOVEMENT
PREPARATION FOR MOVEMENT - TM-3-4230-237-100108
OPERATION UNDER UNUSUAL CONDITIONS - TM-3-4230-237-100109
Winterizing-continued
OPERATION IN SNOW AND ICE
OPERATION IN EXTREME HEAT - TM-3-4230-237-100112
CHAPTER 3. TROUBLESHOOTING PROCEDURES FOR M12A1 DIESEL ENGINE-DRIVEN DECONTAMINATING APPARATUS
TROUBLESHOOTING INDEX - TM-3-4230-237-100115
TROUBLESHOOTING PROCEDURES - TM-3-4230-237-100117
Table 1. Troubleshooting-continued
PUMP UNIT-continued
PUMP VIBRATES EXCESSIVELY. - TM-3-4230-237-100120
PUMP OVERHEATS OR IS NOISY.
WATER HEATER - TM-3-4230-237-100122
BURNER SPUTTERS OUT AND DIESEL ENGINE STOPS.
WATER TOO HOT (TEMPERATURE READING GREATER THAN 70F ABOVE THERMOSTAT SETTING).
WATER NOT HOT ENOUGH.
BURNER IGNITES, BUT NO HOT WATER DISCHARGE.
CHAPTER 4. MAINTENANCE INSTRUCTIONS FOR M12A1 DIESEL ENGINE-DRIVEN DECONTAMINATING APPARATUS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION - TM-3-4230-237-100129
SPECIAL INSTRUCTIONS
GENERAL CLEANING INSTRUCTIONS AND BEFORE OPERATION PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Battery
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus.
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100134
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100135
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100136
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100137
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100138
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100139
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100140
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100141
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100142
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100143
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100144
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100145
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100146
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100147
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100148
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100149
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100150
Table 1. Before Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100151
DURING OPERATION PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 1. During Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100154
Table 1. During Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100155
Table 1. During Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100156
Table 1. During Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100157
Table 1. During Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100158
Table 1. During Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100159
AFTER OPERATION PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 1. After Operation PMCS for M12A1 DED Decontaminating Apparatus.
Table 1. After Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100163
Table 1. After Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100164
Table 1. After Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100165
Table 1. After Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100166
Table 1. After Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100167
Table 1. After Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100168
Table 1. After Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100169
Table 1. After Operation PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100170
QUARTERLY AND ANNUAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100172
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100173
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100174
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100175
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100176
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100177
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100178
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100179
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100180
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100181
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100182
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100183
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100184
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100185
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100186
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100187
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100188
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100189
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100190
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100191
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100192
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100193
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100194
Table 1. Quarterly and Annual PMCS for M12A1 DED Decontaminating Apparatus-continued - TM-3-4230-237-100195
LUBRICATION INSTRUCTIONS
Fuel Tank
Heater Top Cover Hinge
DETERGENT and FUEL TANKS
PERSONNEL SECTIONAL SHOWER MAINTENANCE INSTRUCTIONS REPAIR
GUN ASSEMBLY MAINTENANCE INSTRUCTIONS REPAIR
REPAIR-continued
PUMP UNIT SUBASSEMBLY MAINTENANCE INSTRUCTIONS DRIVE BELT TENSION INSPECTION
Alternator Drive Belt Tension Inspection
ENGINE AIR FILTER ELEMENT MAINTENANCE INSTRUCTIONS REMOVAL, CLEANING, INSTALLATION
STARTER MAINTENANCE INSTRUCTIONS INSPECTION AND CLEANING
CHAPTER 5. SUPPORTING INFORMATION FOR M12A1 DIESEL ENGINE-DRIVEN DECONTAMINATING APPARATUS
REFERENCES - TM-3-4230-237-100213
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS - TM-3-4230-237-100215
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS - TM-3-4230-237-100216
Table 2. Basic Issue Items List. - TM-3-4230-237-100217
Table 2. Basic Issue Items List-continued
EXPENDABLE AND DURABLE ITEMS
Table 2. Expendable and Durable Items List-continued - TM-3-4230-237-100220
Table 2. Expendable and Durable Items List-continued - TM-3-4230-237-100221
TM-3-4230-237-10 Decontaminating Apparatus: Diesel Engine-Driven (DED) Skid-Mounted 5 000-Gallon M12A1 NSN 4230-01-502-7224 (EIC 5FB) Manual

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