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FIGURE 1-1. REVERSE OSMOSIS WATER PURIFICATION UNIT (ROWPU) (ARMY) - TM-10-4610-240-100012
CHAPTER 1. INTRODUCTION - TM-10-4610-240-100013
Section II. EQUIPMENT DESCRIPTION - TM-10-4610-240-100014
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS. - TM-10-4610-240-100015
FIGURE 1-4. TOP VIEW OF ROWPU WITH OPERATING EQUIPMENT STORED (MC AND AF).
FIGURE 1-5. TOP VIEW OF ROWPU WITH PUMPS (ARMY).
FIGURE 1-6. TOP VIEW OF ROWPU WITH PUMPS (MC and AF).
FIGURE 1-7. TOP VIEW OF ROWPU WITH OPERATING EQUIPMENT REMOVED (ARMY).
FIGURE 1-8. TOP VIEW OF ROWPU WITH OPERATING EQUIPMENT REMOVED (MC and AF).
FIGURE 1-9. CONTROL PANEL SIDE OF ROWPU
FIGURE 1-10. HOSES AND STORAGE BOXES
FIGURE 1-11. RAW WATER AND BACKWASH PUMPS
FIGURE 1-13. ROWPU GENERATOR REMOVED (REAR VIEW)
EQUIPMENT DATA. - TM-10-4610-240-100025
FIGURE 1-14. ROWPU FLATBED TRAILER AND FRAME (ARMY).
EQUIPMENT DATA -continued. - TM-10-4610-240-100027
EQUIPMENT DATA -continued. - TM-10-4610-240-100028
Section III. TECHNICAL PRINCIPLES OF OPERATION - TM-10-4610-240-100029
REVERSE OSMOSIS (R.O.) PROCESS.
FIGURE 1-15. WATER PROCESSING BLOCK DIAGRAM
CHAPTER 2. OPERATING INSTRUCTIONS - TM-10-4610-240-100032
TRAILER CONTROLS AND INDICATORS
FIGURE 2-3. WATER METER
FIGURE 2-4. CONTROLS AND INDICATORS CONTROL PANEL (SHEET 1 OF 3)
FIGURE 2-4. CONTROLS AND INDICATORS CONTROL PANEL (SHEET 2 OF 3)
FIGURE 2-4. CONTROLS AND INDICATORS CIRCUIT BREAKER PANEL (SHEET 3 OF 3)
Table 2-1. Water Processing Controls and Indicators
Table 2-1. Water Processing Controls and Indicators (continued) - TM-10-4610-240-100039
Table 2-1. Water Processing Controls and Indicators (continued) - TM-10-4610-240-100040
Table 2-1. Water Processing Controls and Indicators (continued) - TM-10-4610-240-100041
FIGURE 2-5. VENT VESSELS VALVE
FIGURE 2-7. CHEMICAL FEED PUMP CONTROLS
FIGURE 2- 10. CHEMICAL FEED RUN AND PRIME VALVES
FIGURE2-11. TOTAL DISSOLVED SOLIDS (TDS) METER
FIGURE 2-13. COLOR COMPARATOR KIT
FIGURE 2-14. BACKWASH TIMER
Section II. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-10-4610-240-100048
Table 2-2. (ARMY) Operator/Crew Preventive Maintenance Checks and Services (Trailer)
Table 2-2. (ARMY) Operator/Crew Preventive Maintenance Checks and Services (Trailer) - Continued
Table 2-3. (ARMY) Operator/Crew Preventive Maintenance Checks and Services (Unit)
Table 2-3. (ARMY) Operator/Crew Preventive Maintenance Checks and Services (Unit) - Continued - TM-10-4610-240-100052
Table 2-3. (ARMY) Operator/Crew Preventive Maintenance Checks and Services (Unit) - Continued - TM-10-4610-240-100053
Table 2-3. (ARMY) Operator/Crew Preventive Maintenance Checks and Services (Unit) - Continued - TM-10-4610-240-100054
Table 2-3. (ARMY) Operator/Crew Preventive Maintenance Checks and Services (Unit) - Continued - TM-10-4610-240-100055
Table 2-3. (ARMY) Operator/Crew Preventive Maintenance Checks and Services (Unit) - Continued - TM-10-4610-240-100056
Table 2-3. (ARMY) Operator/Crew Preventive Maintenance Checks and Services (Unit) - Continued - TM-10-4610-240-100057
Table 2-3. (ARMY) Operator/Crew Preventive Maintenance Checks and Services (Unit) - Continued - TM-10-4610-240-100058
Table 2-3. (ARMY) Operator/Crew Preventive Maintenance Checks and Services (Unit) - Continued - TM-10-4610-240-100059
Table 2-3. (ARMY) Operator/Crew Preventive Maintenance Checks and Services (Unit) - Continued - TM-10-4610-240-100060
Section III. OPERATION UNDER USUAL CONDITIONS - TM-10-4610-240-100061
FIGURE 2-16. PREPARATION FOR USE (SHEET 1 OF 4) (ARMY)
FIGURE 2-16. PREPARATION FOR USE (SHEET 2 OF 4) (ARMY)
FIGURE 2-16. PREPARATION FOR USE (SHEET 3 OF 4) (ARMY)
FIGURE 2-16. PREPARATION FOR USE (SHEET4 OF 4) (ARMY)
FIGURE 2-17. UNFOLD SAFETY STEP (ARMY)
FIGURE 2-19. TOP VIEW OF ROWPU
Accessory Removal.
FIGURE 2-21. TOP VIEW OF ROWPU AND OVERPACK
FIGURE 2-24. OUTBOARD PUMPS
FIGURE 2-26. TDS MONITOR LOCATION
FIGURE 2-27. TYPICAL FIELD INSTALLATION
FIGURE 2-28. 3,000 GALLON SELF-SUPPORTING WATER TANK
FIGURE 2-29. RAW WATER SYSTEM
FIGURE 2-31. BACKWASH WATER SYSTEM
FIGURE 2-32. PRODUCT WATER SYSTEM
FIGURE 2-33. WASTE WATER SYSTEM
FIGURE 2-35 TUBES ATTACHED TO CHEMICAL FEED PUMPS
Mix chlorine solution - TM-10-4610-240-100079
FIGURE 2-36. GROUND RODS IN STOWED POSITION
INITIAL ADJUSTMENTS AND CHECKS.
Vent Valves
FIGURE 2-42. BACKWASH VALVE
Control Box Switches.
FIGURE 2-46. RAW WATER PUMP (PRIME, DRAIN AND VENT VALVE)
SAFETY DEVICES.
OPERATING PROCEDURES. - TM-10-4610-240-100087
Figure 2-50. Switches (Pump Controls)
Start RAW WATER PUMP NO. 2.
Adjust Chemical Feed Pump.
FIGURE 2-54. MULTIMEDIA FILTER VENT VALVE
Start Booster Pump.
Start R.O. Pump.
FIGURE 2-59. PULSE DAMPENER VENT VALVE
Examine Filtered Water for Clarity.
Final Adjustments.
FIGURE 2-64. R. O. PRESSUREAND PRODUCT WATER FLOW GAUGES.
Table 2-4. Gauge Readings, Normal and Trouble-point
FIGURE 2-66. BRINE WATER SHUTOFF VALVE
BACKWASH OF MULTIMEDIA FILTER.
FIGURE 2-70. SOLID STATE TIMER
CITRIC ACID FEED.
R.O. ELEMENT CLEANING METHODS.
FIGURE 2-71. BACKWASH WATER TANK
R.O. ELEMENT CLEANING PROCEDURE.
FIGURE 2-72. PRODUCT WATER FLOW INDICATOR
SHUTDOWN PROCEDURES.
Table 2-5. Shutdown Position of Valve or Switch
OPERATION OF AUXILIARY EQUIPMENT.
OPERATION OF AUXILIARY EQUIPMENT. (cont)
PREPARATION FOR MOVEMENT - TM-10-4610-240-100111
Drain R.O. pump
Drain Product Water Tanks and Pump - TM-10-4610-240-100113
Shut OFF Electrical Power.
FIGURE 2-76. PREPARA TION FOR MOVEMENT (SHEET 1 OF 7) (ARMY)
FIGURE 2-76. PREPARATION FOR MOVEMENT (SHEET 2 OF 7) (ARMY)
FIGURE 2- 76. PREPARA TION FOR MOVEMENT (SHEET 3 OF 7) (ARMY)
FIGURE 2-76. PREPARATION FOR MOVEMENT (SHEET 4 OF 7) (ARMY)
FIGURE 2-76. PREPARATION FOR MOVEMENT (SHEET 5 Of 7) (ARMY)
FIGURE 2-76. PREPARATION FOR MOVEMENT (SHEET 6 OF 7) (ARMY)
FIGURE 2-76. PREPARATION FOR MOVEMENT (SHEET 7 OF 7) (ARMY)
Section IV. OPERATION UNDER UNUSUAL CONDITIONS - TM-10-4610-240-100122
FIGURE 2-77. RESETTING LOCKED) SPRING BRAKE (ARMY)
COLD WEATHER.
COLD WEATHER. (cont)
HOT WEATHER.
DUSTY AND SANDY AREAS.
FIGURE 2-78. NUCLEAR AND CHEMICAL FILTER INSTALLATION
Assemble the NBC cartridges in series
Complete connection of NBC cartridge to second raw water tank
Chapter 3. MAINTENANCE INSTRUCTIONS - TM-10-4610-240-100131
Table 3-1. (ARMY) Troubleshooting (Trailer)
LIGHTS ARE DIM.
SYSTEM INOPERATIVE
Table 3-2. Troubleshooting (ROWPU)
RAW WATER FLOW INDICATOR DROPS TO NEAR ZERO; BOTH RAW WATER PUMP LAMPS ARE ON
PRODUCT WATER FLOW READING RISES ABOVE 16 GPM (FRESH/BRACKISH), 12 (SEAWATER) AND CANNOT BE LOWERED USING REGULATE PRODUCT FLOW VALVE.
R.O. PRESSURE PSIG. GOES ABOVE 960 PSI IN SALTWATER OPERATION, 500 IN FRESH OR BRACKISH WATER OPERATION.
BACKWASH PUMP RUNS CONTINUOUSLY
DISTRIBUTION NOZZLE DELIVERS LITTLE OR NO PRODUCT WATER; DISTRIBUTION PUMP LAMP IS ON
PUMP LAMP ON CONTROL BOX ASSEMBLY DOES NOT LIGHT WHEN SWITCH IS SET TO START.
R.O. PUMP SHUTS DOWN BY ITSELF; R.O. PUMP LOW PRESSURE LAMP COMES ON.
R.O. PUMP SHUTS DOWN AUTOMATICALLY; R.O. PUMP HIGH PRESSURE LAMP GOES ON.
PRODUCT WATER TOTAL DISSOLVED SOLIDS (TDS) LEVEL IS ABOVE 1500 PPM. - TM-10-4610-240-100144
PRODUCT WATER TOTAL DISSOLVED SOLIDS (TDS) LEVEL IS ABOVE 1500 PPM. - TM-10-4610-240-100145
Section III. MAINTENANCE PROCEDURES - TM-10-4610-240-100146
FIGURE 3-1. R.O. VESSEL, END CAP ASSEMBLY REMOVAL
Element Puller Assembly
FIGURE 3-4. PULLING ELEMENT FROM R.O. VESSEL
FIGURE 3-5. R.O. VESSEL (EXPLODED VIEW)
FIGURE 3-6. ELEMENT INSTALLATION
FIGURE 3-8. ELEMENT REPLACEMENT
CHANGING CARTRIDGE FILTER TUBE ELEMENTS
FIGURE 3-10. CARTRIDGE FILTER ASSEMBLY
FIGURE 3-11. CARTRIDGE FILTER END PLATE (NUT TIGHTENING SEQUENCE)
BACKWASH PUMP STRAINER
RUPTURE DISC. - TM-10-4610-240-100157
CALIBRATION AND REPAIR OF TDS METER (PORTABLE).
REPLACE SWITCH INDICATOR LAMPS - TM-10-4610-240-100159
REPLACING LAMP IN THE PANEL LIGHT - TM-10-4610-240-100160
REPLACING TOTAL DISSOLVED SOLIDS (TDS) METER
Installation. - TM-10-4610-240-100162
Chapter 4. MAINTENANCE OF AUXILIARY EQUIPMENT
Appendix A. REFERENCES - TM-10-4610-240-100164
Appendix B. COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST - TM-10-4610-240-100165
Section II. COMPONENTS OF END ITEM LIST - TM-10-4610-240-100166
Section II. COMPONENTS OF END ITEM LIST - TM-10-4610-240-100167
Section II. COMPONENTS OF END ITEM LIST (cont) - TM-10-4610-240-100168
Section II. COMPONENTS OF END ITEM LIST (cont) - TM-10-4610-240-100169
Section II. COMPONENTS OF END ITEM LIST (cont) - TM-10-4610-240-100170
Section II. COMPONENTS OF END ITEM LIST (cont) - TM-10-4610-240-100171
Section II. COMPONENTS OF END ITEM LIST (cont) - TM-10-4610-240-100172
Section II. COMPONENTS OF END ITEM LIST (cont) - TM-10-4610-240-100173
STORAGE BOX 2 - TM-10-4610-240-100174
STORAGE BOX 3 - TM-10-4610-240-100175
Section III. BASIC ISSUE ITEMS - TM-10-4610-240-100176
Section III. BASIC ISSUE ITEMS (cont) - TM-10-4610-240-100177
Section III. BASIC ISSUE ITEMS (cont) - TM-10-4610-240-100178
Section III. BASIC ISSUE ITEMS (cont) - TM-10-4610-240-100179
Section III. BASIC ISSUE ITEMS (cont) - TM-10-4610-240-100180
Section III. BASIC ISSUE ITEMS (cont) - TM-10-4610-240-100181
Section III. BASIC ISSUE ITEMS (cont) - TM-10-4610-240-100182
Appendix D. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-10-4610-240-100184
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - TM-10-4610-240-100185
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (continued) - TM-10-4610-240-100186
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST (continued) - TM-10-4610-240-100187
INDEX - TM-10-4610-240-100188
INDEX Continued - TM-10-4610-240-100189
INDEX Continued - TM-10-4610-240-100190
INDEX Continued - TM-10-4610-240-100191
INDEX Continued - TM-10-4610-240-100192
INDEX Continued - TM-10-4610-240-100193
Not Applicable
TM-10-4610-240-10 Water Purification Unit Reverse Osmosis 600 GPH Trailer Mounted Flatbed Cargo 5 Ton 4 Wheel Tandem ROWPU Model WPES-1 Manual