TM-5-3800-205-23-3 Distributor Water Tank Type 2525 Gallon Capacity Sectionalized Model 613CWD (NSN 3825-01-497-0690) (EIC: EEF) Manual

CHAPTER 1. UNIT LEVEL WATER DISTRIBUTOR MAINTENANCE
FUEL PUMP, HOSES, AND TUBES REPLACEMENT
FUEL PUMP REMOVAL
FUEL PUMP INSTALLATION - TM-5-3800-205-23-30025
FUEL HOSES REMOVAL-continued
FUEL HOSES INSTALLATION
FUEL TUBES REMOVAL
FUEL TUBES INSTALLATION
FUEL TUBES INSTALLATION-continued
FUEL/WATER SEPARATOR REPLACEMENT
INSTALLATION - TM-5-3800-205-23-30032
INSTALLATION-continued - TM-5-3800-205-23-30033
ELECTRICAL GENERAL MAINTENANCE INSTRUCTIONS
MULTIPLE-PIN CONNECTOR IDENTIFICATION DIAGRAMS
CONNECTOR REPAIR
SEALED CONNECTOR REPAIR
WATERPROOF CONNECTOR REPAIR
MILITARY CONNECTOR REPAIR
RING TERMINAL REPAIR
ELECTRICAL GROUND POINTS
Testing for Shorts
RELAY INSPECTION AND TEST
COMPOSITE LIGHT MAINTENANCE
LAMP INSTALLATION
LAMP INSTALLATION-continued
LIGHT ASSEMBLY REMOVAL - TM-5-3800-205-23-30048
BLACKOUT LIGHT MAINTENANCE
LED INSTALLATION
Schematic Drawing - TM-5-3800-205-23-30051
LIGHT ASSEMBLY REMOVAL - TM-5-3800-205-23-30052
WORK LIGHT MAINTENANCE
LENS AND LAMP REMOVAL-continued
LENS AND LAMP INSTALLATION
WORK LIGHT ASSEMBLY REMOVAL
FUEL LEVEL SENDING UNIT AND DIAL SENSOR REPLACEMENT
DIAL SENSOR REMOVAL
FUEL LEVEL SENDING UNIT REMOVAL
BACKUP ALARM REPLACEMENT
INSTALLATION - TM-5-3800-205-23-30062
WATER TANK WIRING HARNESS REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-30064
REMOVAL-continued - TM-5-3800-205-23-30065
INSTALLATION - TM-5-3800-205-23-30066
INSTALLATION-continued - TM-5-3800-205-23-30067
INSTALLATION-continued - TM-5-3800-205-23-30068
INSTALLATION-continued - TM-5-3800-205-23-30069
REAR HUB AND DISC REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-30072
INSTALLATION - TM-5-3800-205-23-30073
INSTALLATION-continued - TM-5-3800-205-23-30074
INSTALLATION-continued - TM-5-3800-205-23-30075
INSTALLATION-continued - TM-5-3800-205-23-30076
AIR/HYDRAULIC BRAKE CYLINDER REPLACEMENT
REMOVAL - TM-5-3800-205-23-30078
INSTALLATION - TM-5-3800-205-23-30079
INSTALLATION-continued - TM-5-3800-205-23-30080
REAR SERVICE BRAKESHOES AND BRAKE CALIPER REPLACEMENT
BRAKESHOES REMOVAL
CALIPER REMOVAL-continued
CALIPER INSTALLATION
CALIPER INSTALLATION-continued
BRAKE AIR HOSE AND TUBE REPLACEMENT
AIR HOSE REMOVAL
Schematic Drawing - TM-5-3800-205-23-30089
AIR HOSE REMOVAL-continued
AIR HOSE INSTALLATION
AIR HOSE INSTALLATION-continued - TM-5-3800-205-23-30092
AIR HOSE INSTALLATION-continued - TM-5-3800-205-23-30093
AIR TUBE REMOVAL
AIR TUBE INSTALLATION
AIR TUBE INSTALLATION-continued
QUICK-RELEASE VALVE REPLACEMENT
REMOVAL - TM-5-3800-205-23-30098
BRAKE LINES REPLACEMENT
TUBE ASSEMBLIES REMOVAL
BRAKE CALIPER HOSE ASSEMBLY REMOVAL
BRAKE CALIPER HOSE ASSEMBLY INSTALLATION
BRAKE CALIPER HOSE ASSEMBLY INSTALLATION-continued
SERVICE BRAKES BLEEDING
BLEEDING-continued - TM-5-3800-205-23-30106
BLEEDING-continued - TM-5-3800-205-23-30107
REAR TIRE AND RIM REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-30110
INSTALLATION - TM-5-3800-205-23-30111
REMOVAL-continued - TM-5-3800-205-23-30112
REAR HANDRAILS AND STEP ASSEMBLY MAINTENANCE
ACCESS PANEL LATCH ASSEMBLY REMOVAL
STEP ASSEMBLY REMOVAL
STEP ASSEMBLY INSTALLATION
TOOLBOX REPLACEMENT
REMOVAL - TM-5-3800-205-23-30118
INSTALLATION - TM-5-3800-205-23-30119
WATER TANK INSPECTION COVER REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-30122
INSTALLATION-continued - TM-5-3800-205-23-30123
WATER TANK ACCESS COVER MAINTENANCE
REMOVAL - TM-5-3800-205-23-30126
DISASSEMBLY - TM-5-3800-205-23-30127
ASSEMBLY - TM-5-3800-205-23-30128
ASSEMBLY-continued - TM-5-3800-205-23-30129
INSTALLATION - TM-5-3800-205-23-30130
MUDFLAP AND REAR GRABHANDLE REPLACEMENT
REAR GRABHANDLE REPLACEMENT
DATA PLATE REPLACEMENT
DATA PLATE (SOLID RIVET) REPLACEMENT-continued
DATA PLATE (BLIND RIVET) REPLACEMENT
HYDRAULIC HOSES MAINTENANCE (DRAFT ARM-TO-WATER TANK)
REMOVAL - TM-5-3800-205-23-30138
REMOVAL-continued - TM-5-3800-205-23-30139
DISASSEMBLY - TM-5-3800-205-23-30140
ASSEMBLY - TM-5-3800-205-23-30141
HYDRAULIC HOSES REPLACEMENT (WATER TANK-TO-HYDRAULIC MOTOR)
REMOVAL - TM-5-3800-205-23-30144
INSTALLATION - TM-5-3800-205-23-30145
CHECK VALVE AND LIFT CYLINDER REPLACEMENT
CHECK VALVE REMOVAL
CHECK VALVE REMOVAL-continued
CHECK VALVE INSTALLATION
CHECK VALVE INSTALLATION-continued
LIFT CYLINDER REMOVAL
LIFT CYLINDER REMOVAL-continued - TM-5-3800-205-23-30153
LIFT CYLINDER REMOVAL-continued - TM-5-3800-205-23-30154
LIFT CYLINDER INSTALLATION
LIFT CYLINDER INSTALLATION-continued - TM-5-3800-205-23-30156
LIFT CYLINDER INSTALLATION-continued - TM-5-3800-205-23-30157
LIFT CYLINDER INSTALLATION-continued - TM-5-3800-205-23-30158
BUTTERFLY VALVE ASSEMBLY MAINTENANCE
ACTUATOR VALVE REMOVAL
ACTUATOR VALVE REMOVAL-continued
ACTUATOR VALVE INSTALLATION
BUTTERFLY VALVE ASSEMBLY REMOVAL
BUTTERFLY VALVE ASSEMBLY INSTALLATION
BUTTERFLY VALVE ASSEMBLY INSTALLATION-continued
UPPER AND LOWER SPRAY BAR REPLACEMENT
UPPER SPRAY BAR REMOVAL-continued
UPPER SPRAY BAR INSTALLATION
LOWER SPRAY BAR REMOVAL
LOWER SPRAY BAR INSTALLATION
CONTROL PANEL AND AIR HOSES MAINTENANCE
CONTROL PANEL ASSEMBLY REMOVAL
PANEL LIGHT REMOVAL
PANEL LIGHT INSTALLATION
PANEL LIGHT BULB REMOVAL
WORK LIGHT SWITCH REMOVAL
LEVEL INDICATOR REMOVAL
LEVEL INDICATOR BULB REMOVAL
CONTROL PANEL AIR VALVE REMOVAL
CONTROL PANEL AIR VALVE INSTALLATION
CONTROL PANEL AIR HOSES REMOVAL
CONTROL PANEL AIR HOSES REMOVAL-continued - TM-5-3800-205-23-30184
CONTROL PANEL AIR HOSES REMOVAL-continued - TM-5-3800-205-23-30185
CONTROL PANEL AIR HOSES INSTALLATION
CONTROL PANEL AIR HOSES INSTALLATION-continued - TM-5-3800-205-23-30187
CONTROL PANEL AIR HOSES INSTALLATION-continued - TM-5-3800-205-23-30188
CONTROL PANEL AIR HOSES INSTALLATION-continued - TM-5-3800-205-23-30189
HOSE REEL ASSEMBLY MAINTENANCE
AUXILIARY HOSE REMOVAL
AUXILIARY HOSE DISASSEMBLY
AUXILIARY HOSE ASSEMBLY
AUXILIARY HOSE INSTALLATION
AUXILIARY HOSE INSTALLATION-continued
HOSE REEL FAIRLEAD REMOVAL
HOSE REEL REMOVAL
HOSE REEL INSTALLATION
HOSE REEL ASSEMBLY AND MOUNTING PLATE REMOVAL
HOSE REEL ASSEMBLY AND MOUNTING PLATE INSTALLATION
HOSE REEL ASSEMBLY AND MOUNTING PLATE INSTALLATION-continued
WATER LEVEL SENDER REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-30204
INSTALLATION-continued - TM-5-3800-205-23-30205
WATER TANK FOOT VALVE ASSEMBLY REPLACEMENT
REMOVAL - TM-5-3800-205-23-30208
INSTALLATION - TM-5-3800-205-23-30209
SUCTION INLET MANUAL VALVE AND VACUUM VALVE REPLACEMENT
SUCTION INLET MANUAL VALVE INSTALLATION
VACUUM VALVE INSTALLATION
SUCTION HOSE FOOT VALVE ASSEMBLY REPAIR
ASSEMBLY - TM-5-3800-205-23-30216
ASSEMBLY-continued - TM-5-3800-205-23-30217
WATER HOSE ASSEMBLIES, INLET/OUTLET PIPES, AND MANIFOLDS REPLACEMENT
HOSES ASSEMBLY REMOVAL
HOSES ASSEMBLY REMOVAL-continued
HOSES ASSEMBLY INSTALLATION
MANIFOLD PIPE REMOVAL
UPPER PIPE REMOVAL
MANIFOLD ASSEMBLY REMOVAL
MANIFOLD ASSEMBLY INSTALLATION
SUCTION PIPE REMOVAL
SUCTION PIPE INSTALLATION
CHAPTER 2. DIRECT SUPPORT LEVEL WATER DISTRIBUTOR MAINTENANCE
REAR WHEEL BEARINGS AND SEAL REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-30232
INSTALLATION - TM-5-3800-205-23-30233
INSTALLATION-continued - TM-5-3800-205-23-30234
INSTALLATION-continued - TM-5-3800-205-23-30235
WATER PUMP HYDRAULIC MOTOR REPLACEMENT
REMOVAL - TM-5-3800-205-23-30238
REMOVAL-continued - TM-5-3800-205-23-30239
REMOVAL-continued - TM-5-3800-205-23-30240
INSTALLATION - TM-5-3800-205-23-30241
INSTALLATION-continued - TM-5-3800-205-23-30242
WATER PUMP MAINTENANCE
REMOVAL - TM-5-3800-205-23-30244
DISASSEMBLY - TM-5-3800-205-23-30245
DISASSEMBLY-continued
ASSEMBLY - TM-5-3800-205-23-30247
ASSEMBLY-continued - TM-5-3800-205-23-30248
ASSEMBLY-continued - TM-5-3800-205-23-30249
INSTALLATION - TM-5-3800-205-23-30250
INSTALLATION-continued - TM-5-3800-205-23-30251
WATER PUMP HOUSING REPLACEMENT
REMOVAL-continued - TM-5-3800-205-23-30254
REMOVAL-continued - TM-5-3800-205-23-30255
INSTALLATION - TM-5-3800-205-23-30256
INSTALLATION-continued - TM-5-3800-205-23-30257
INSTALLATION-continued - TM-5-3800-205-23-30258
INSTALLATION-continued - TM-5-3800-205-23-30259
WATER PUMP CHECK VALVE ASSEMBLY MAINTENANCE
REMOVAL-continued - TM-5-3800-205-23-30262
DISASSEMBLY - TM-5-3800-205-23-30263
ASSEMBLY - TM-5-3800-205-23-30264
INSTALLATION-continued - TM-5-3800-205-23-30265
INSTALLATION-continued - TM-5-3800-205-23-30266
INSTALLATION-continued - TM-5-3800-205-23-30267
CHAPTER 3. SUPPORTING INFORMATION
REFERENCES - TM-5-3800-205-23-30271
TECHNICAL MANUALS - TM-5-3800-205-23-30272
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION
EXPLANATION OF COLUMNS IN THE MAC, TABLE 1
EXPLANATION OF COLUMNS IN THE TOOLS AND TEST EQUIPMENT REQUIREMENTS, TABLE 2
MAINTENANCE ALLOCATION CHART (MAC) - TM-5-3800-205-23-30277
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-30278
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-30279
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-30280
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-30281
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-30282
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-30283
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-30284
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-30285
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-30286
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-30287
Table 1. MAC for the 613C ASWDS-continued - TM-5-3800-205-23-30288
Table 2. Tools and Test Equipment Requirement for the 613C ASWDS.
Table 2. Tools and Test Equipment Requirement for the 613C ASWDS-continued
Table 3. Remarks for the 613C ASWDS.
EXPENDABLE AND DURABLE ITEMS LIST - TM-5-3800-205-23-30293
Table 1. Expendable and Durable Items List. - TM-5-3800-205-23-30294
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-23-30295
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-23-30296
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-23-30297
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-23-30298
TOOL IDENTIFICATION LIST
Table 1. Tool Identification List.
Table 1. Tool Identification List-continued
TORQUE LIMITS
Table 1. Torque Limits - SAE Standard Fasteners.
Table 2. Torque Limits - Metric Fasteners.
PREPARATION FOR STORAGE OR SHIPMENT - TM-5-3800-205-23-30307
PREPARATION FOR LONG-TERM STORAGE
PREPARATION FOR RETURN TO SERVICE FROM LONG-TERM STORAGE-continued
LIST OF PRINCIPLE CATERPILLAR DEALERS - TM-5-3800-205-23-30311
WARRANTY INFORMATION (CATERPILLAR, INC.) - TM-5-3800-205-23-30313
ADMINISTRATIVE INFORMATION - TM-5-3800-205-23-30314
Warranty Dispute - TM-5-3800-205-23-30315
OVERALL MACHINE WARRANTY - TM-5-3800-205-23-30316
EMISSIONS WARRANTY - TM-5-3800-205-23-30317
Responsibilities and Limitations - TM-5-3800-205-23-30318
EMISSIONS WARRANTY-continued
EMISSION CONTROL WARRANTY FOR CALIFORNIA - TM-5-3800-205-23-30320
Owner's Warranty Responsibilities. - TM-5-3800-205-23-30321
LIST OF PRINCIPLE CATERPILLAR DEALERS - TM-5-3800-205-23-30322
GENERAL WARRANTY INFORMATION - TM-5-3800-205-23-30323
BRIDGETONE/FIRESTONE OFF ROAD TIRE COMPANY (TIRE WARRANTY)
Table 2. Tire Warranty Information. - TM-5-3800-205-23-30325
ISU-60 Container Warranty
INDEX - TM-5-3800-205-23-30327
INDEX-continued - TM-5-3800-205-23-30328
INDEX-continued - TM-5-3800-205-23-30329
INDEX-continued - TM-5-3800-205-23-30330
TM-5-3800-205-23-3 Distributor Water Tank Type 2525 Gallon Capacity Sectionalized Model 613CWD (NSN 3825-01-497-0690) (EIC: EEF) Manual

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