CHAPTER 1. INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
GENERAL INFORMATION - TM-5-3800-205-10-20023
LIST OF ABBREVIATIONS/ACRONYMS - TM-5-3800-205-10-20024
ABBREVIATION/ACRONYMS
ABBREVIATION/ACRONYMS-continued
EQUIPMENT DESCRIPTION AND DATA - TM-5-3800-205-10-20027
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES-continued
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-5-3800-205-10-20029
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS-continued - TM-5-3800-205-10-20030
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS-continued - TM-5-3800-205-10-20031
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS-continued - TM-5-3800-205-10-20032
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS-continued - TM-5-3800-205-10-20033
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS-continued - TM-5-3800-205-10-20034
EQUIPMENT DATA - TM-5-3800-205-10-20035
Tractor
Water Distributor
THEORY OF OPERATION - TM-5-3800-205-10-20039
POWER TRAIN
Final Drive
AIR AND BRAKE SYSTEMS
Service Brakes
ELECTRICAL SYSTEM - TM-5-3800-205-10-20044
HYDRAULIC SYSTEM-continued
CHAPTER 2. OPERATING INSTRUCTIONS - TM-5-3800-205-10-20047
DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS
INSTRUMENT PANEL-continued
Electronic Monitoring System (EMS).
Electronic Monitoring System (EMS)-continued
Switches and Controls.
Switches and Controls-continued - TM-5-3800-205-10-20054
Switches and Controls-continued - TM-5-3800-205-10-20055
DRIVING CONTROLS
Steering Wheel and Steering Column Controls-continued
Floor-Mounted Controls.
Parking and Emergency Brake Controls.
Transmission Controls.
OPERATOR'S SEAT CONTROLS
WATER DISTRIBUTOR CONTROLS
WATER DISTRIBUTOR CONTROLS-continued
MISCELLANEOUS CONTROLS AND INDICATORS
MISCELLANEOUS CONTROLS AND INDICATORS-continued - TM-5-3800-205-10-20065
MISCELLANEOUS CONTROLS AND INDICATORS-continued - TM-5-3800-205-10-20066
MISCELLANEOUS CONTROLS AND INDICATORS-continued - TM-5-3800-205-10-20067
MISCELLANEOUS CONTROLS AND INDICATORS-continued - TM-5-3800-205-10-20068
MISCELLANEOUS CONTROLS AND INDICATORS-continued - TM-5-3800-205-10-20069
MISCELLANEOUS CONTROLS AND INDICATORS-continued - TM-5-3800-205-10-20070
SCRAPER CONTROLS
SCRAPER CONTROLS-continued
OPERATION UNDER USUAL CONDITIONS - TM-5-3800-205-10-20073
MOUNTING AND DISMOUNTING MACHINE
START ENGINE
MACHINE WARMUP
OPERATE TRANSMISSION
OPERATE PARKING AND EMERGENCY BRAKES
OPERATE SKID STEERING (TRACTOR SECTIONALIZED)
STOPPING/PARKING MACHINE
AFTER OPERATION-continued
OPERATE PORTABLE FIRE EXTINGUISHER
PRESSURIZED WATER SOURCE FILL THROUGH SUCTION INLET
SUCTION LOADING (DRAFTING) USING ONBOARD PUMP
TOP LOADING (GRAVITY FEED)
TOP LOADING (PRESSURE FEED)
TANK MIXING OPERATION
Mixing Operation.
TRAVELING
SPRAYING OPERATION (UPPER SPRAY BAR)
PRESSURE DISCHARGE (LOWER SPRAY BAR)
PRESSURE DISCHARGE (LOWER SPRAY BAR)-continued
GRAVITY DISCHARGE (LOWER SPRAY BAR)
DISCHARGE USING AUXILIARY HOSE AND REEL-continued
FLUSHING/RINSING TANK
Flushing/Rinsing Environmentally-Safe Fluid Using Suction Loading.
DRAINING AND DRYING TANK
Dry Tank.
Dry Tank-continued - TM-5-3800-205-10-20099
Dry Tank-continued - TM-5-3800-205-10-20100
ADVANCED MACHINE OPERATION AND JOB SITE MANAGEMENT GUIDELINES
MACHINE SERVICES AND CONFIGURATION CHANGES/ADJUSTMENTS
Installation of Cutting Edge Assembly-continued
Installation of Cultivator.
Schematic Drawing - TM-5-3800-205-10-20105
Installation of De-icing Extensions.
Spray Head Adjustment on Upper Spray Bar.
DUST CONTROL OPERATIONS
COMPACTION OPERATIONS
Compaction Operations.
HAUL ROAD MAINTENANCE--ROAD GRADING
DE-ICING OPERATIONS
APPLICATION RATES AND SPRAY PATTERNS
Schematic Drawing - TM-5-3800-205-10-20114
OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3800-205-10-20115
TOWING
Towing With Engine Stopped.
Towing With Engine Stopped-continued
MANUAL RELEASE OF PARKING BRAKE
OPERATE IN EXTREME COLD
OPERATE IN MUD OR SOFT SURFACES
FORDING
STOWAGE AND DECAL, DATA PLATE, AND STENCIL GUIDE
STOWAGE GUIDE - COMPONENTS OF END ITEM (COEI)
Table 2. Stowage Guide - COEI: Single-Door End of ISU-60 Container-continued - TM-5-3800-205-10-20125
Table 2. Stowage Guide - COEI: Single-Door End of ISU-60 Container-continued - TM-5-3800-205-10-20126
Table 2. Stowage Guide - COEI: Single-Door End of ISU-60 Container-continued - TM-5-3800-205-10-20127
Table 3. Stowage Guide - COEI: Two-Door End of ISU-60 Container.
Table 3. Stowage Guide - COEI: Two-Door End of ISU-60 Container-continued - TM-5-3800-205-10-20129
Table 3. Stowage Guide - COEI: Two-Door End of ISU-60 Container-continued - TM-5-3800-205-10-20130
DECALS
DECALS-continued - TM-5-3800-205-10-20132
DECALS-continued - TM-5-3800-205-10-20133
DECALS-continued - TM-5-3800-205-10-20134
DECALS-continued - TM-5-3800-205-10-20135
DECALS-continued - TM-5-3800-205-10-20136
DATA PLATES - TM-5-3800-205-10-20137
DATA PLATES-continued - TM-5-3800-205-10-20138
DATA PLATES-continued - TM-5-3800-205-10-20139
DATA PLATES-continued - TM-5-3800-205-10-20140
DATA PLATES-continued - TM-5-3800-205-10-20141
DATA PLATES-continued - TM-5-3800-205-10-20142
DATA PLATES-continued - TM-5-3800-205-10-20143
DATA PLATES-continued - TM-5-3800-205-10-20144
STENCILS
STENCILS-continued - TM-5-3800-205-10-20146
STENCILS-continued - TM-5-3800-205-10-20147
STENCILS-continued - TM-5-3800-205-10-20148
STENCILS-continued - TM-5-3800-205-10-20149
CHAPTER 3. OPERATOR TROUBLESHOOTING
TROUBLESHOOTING INTRODUCTION
COMPONENT LOCATIONS
COMPONENT LOCATIONS-continued
Figure 2. Location of Electrical Components.
Parts Lists - TM-5-3800-205-10-20157
Figure 3. Location of Electrical Components.
Parts Lists - TM-5-3800-205-10-20159
Figure 4. Location of Electrical/Mechanical Components.
Parts Lists - TM-5-3800-205-10-20161
Figure 5. Location of Water Distributor Components.
Parts Lists - TM-5-3800-205-10-20163
TROUBLESHOOTING SYMPTOM INDEX
TROUBLESHOOTING SYMPTOM INDEX-continued - TM-5-3800-205-10-20166
TROUBLESHOOTING SYMPTOM INDEX-continued - TM-5-3800-205-10-20167
TROUBLESHOOTING PROCEDURES - TM-5-3800-205-10-20169
Table 1. Troubleshooting Procedures-continued
CHARGING SYSTEM
COOLING SYSTEM - TM-5-3800-205-10-20172
DIFFERENTIAL LOCK CONTROL
DIFFERENTIAL LOCK CONTROL-continued
ELECTRICAL SYSTEM - TM-5-3800-205-10-20175
ELECTRICAL SYSTEM-continued - TM-5-3800-205-10-20176
ELECTRICAL SYSTEM-continued - TM-5-3800-205-10-20177
ELECTRICAL SYSTEM-continued - TM-5-3800-205-10-20178
ELECTRICAL SYSTEM-continued - TM-5-3800-205-10-20179
ENGINE - TM-5-3800-205-10-20180
ENGINE-continued
STEERING
STEERING-continued
TRANSMISSION
WATER DISTRIBUTOR SYSTEM
WATER DISTRIBUTOR SYSTEM-continued - TM-5-3800-205-10-20186
WATER DISTRIBUTOR SYSTEM-continued - TM-5-3800-205-10-20187
WATER DISTRIBUTOR SYSTEM-continued - TM-5-3800-205-10-20188
WATER DISTRIBUTOR SYSTEM-continued - TM-5-3800-205-10-20189
C-130 AIRCRAFT TRANSPORT
CH-47 HELICOPTER TRANSPORT
CH-47 HELICOPTER TRANSPORT-continued - TM-5-3800-205-10-20192
CH-47 HELICOPTER TRANSPORT-continued - TM-5-3800-205-10-20193
CHAPTER 4. OPERATOR MAINTENANCE INSTRUCTIONS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION - TM-5-3800-205-10-20197
GENERAL PMCS PROCEDURES-continued
GENERAL LUBRICATION PROCEDURES
KEY - TM-5-3800-205-10-20200
Table 3. CHART A--ENGINE AND OIL CAN POINTS
Table 6. CHART D--ANTIFREEZE
Schematic Drawing - TM-5-3800-205-10-20203
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-5-3800-205-10-20205
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20206
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20207
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20208
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20209
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20210
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20211
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20212
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20213
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20214
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20215
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20216
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20217
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20218
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20219
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20220
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20221
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20222
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20223
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20224
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20225
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20226
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20227
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20228
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20229
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20230
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20231
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20232
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20233
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20234
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20235
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20236
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20237
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20238
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20239
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20240
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20241
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20242
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20243
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20244
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20245
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20246
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20247
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20248
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20249
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20250
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20251
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20252
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20253
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20254
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20255
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20256
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20257
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20258
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20259
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20260
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20261
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20262
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20263
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20264
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20265
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20266
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20267
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20268
ENGINE AIR PRECLEANER AND AIR CLEANER ASSEMBLY SERVICING
ENGINE AIR PRECLEANER CLEANING
ENGINE AIR CLEANER ASSEMBLY SERVICING-continued - TM-5-3800-205-10-20271
ENGINE AIR CLEANER ASSEMBLY SERVICING-continued - TM-5-3800-205-10-20272
ENGINE AIR CLEANER ASSEMBLY SERVICING-continued - TM-5-3800-205-10-20273
ENGINE AIR CLEANER ASSEMBLY SERVICING-continued - TM-5-3800-205-10-20274
CHAPTER 5. PREPARATION FOR TRANSPORT
PREPARATION FOR TRANSPORT INTRODUCTION
EXTERNAL AIR TRANSPORT BY CH-47 HELICOPTER
SUMMARY OF PROCEDURES - TM-5-3800-205-10-20280
MACHINE DISASSEMBLY AND SECTIONALIZATION
Table 2. External Air Transport by CH-47--Tractor Component Removal Table.
Place ISU-60 container near work area
NOTE - TM-5-3800-205-10-20284
Remove two nuts and windshield wiper arm assembly - TM-5-3800-205-10-20285
Remove windshield washer fluid hose from water nozzle
Stow windshield in ISU-60 container - TM-5-3800-205-10-20287
Remove two pins and slide out tray - TM-5-3800-205-10-20288
Remove ROPS/FOPS
Remove three guard plates
Remove eight button plugs
Attach two cutting edge wheels - TM-5-3800-205-10-20292
Install front stability skid to lifting eye
Install rear stability skid to transmission mount
Disconnect tank lift cylinders
Install hitch locking blocks
Schematic Drawing - TM-5-3800-205-10-20297
Install all steering cylinder locking collars - TM-5-3800-205-10-20298
Install auxiliary fuel tank and connect fuel lines
Install auxiliary fuel tank and connect fuel lines-continued
Disconnect air hose at quick disconnect fitting
Release four 12-pin electrical connectors
Strap loose ends of hoses
Remove water distributor control panel
Remove handrails from rear of water distributor - TM-5-3800-205-10-20305
Remove draft arms from attachment to water distributor
Remove exhaust stack from muffler
Remove right fender from tractor
Remove two nuts - TM-5-3800-205-10-20309
Using low idle and first gear
Retighten rear stability skid mounting bolts
Stow 54 in. pry bar at front of tank
Remove mud and dirt
Schematic Drawing - TM-5-3800-205-10-20314
Table 3. Stowage Instructions for ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20315
Table 3. Stowage Instructions for ISU-60 Container - Single-Door End-continued
MACHINE ASSEMBLY
Place ISU-60 container
Schematic Drawing - TM-5-3800-205-10-20319
Table 5. Unpacking ISU-60 Container - Two-Door End.
Lower tank lift cylinders to ground
Start tractor engine - TM-5-3800-205-10-20322
Shut down engine - TM-5-3800-205-10-20323
Install left fender to tractor
Install right fender to frame
Remove exhaust extension - TM-5-3800-205-10-20326
Unstow handrails and install at rear of water distributor
Remove pin and control panel
Disconnect two 12-pin electrical connectors
Reposition wiring harness
Disconnect auxiliary tank fuel hose assembly
Empty auxiliary tank of fuel.
Raise tank lift cylinders and connect draft frame
Remove four bolts
Remove front stability skid
Remove cutting edge wheels
Loosen two jamnuts
Install ROPS/FOPS on cab corner posts - TM-5-3800-205-10-20338
Install windshield - TM-5-3800-205-10-20339
Connect two windshield wiper motor connectors - TM-5-3800-205-10-20340
Install windshield washer hose on washer nozzle - TM-5-3800-205-10-20341
Install engine grille to front of hood
Install three guard plates
Stow the following items in ISU-60 container - TM-5-3800-205-10-20344
Table 7. Stowage Instructions for ISU-60 Container - Single-Door End.
Table 8. Stowage Instructions for ISU-60 Container - Two-Door End.
Table 8. Stowage Instructions for ISU-60 Container - Two-Door End-continued
AIR TRANSPORT BY C-130 AIRCRAFT
SUMMARY OF PROCEDURES - TM-5-3800-205-10-20350
CONFIGURE MACHINE FOR AIR TRANSPORT
CONFIGURE MACHINE FOR AIR TRANSPORT-continued
Cut tiedown strap - TM-5-3800-205-10-20353
Remove windshield washer fluid hose
Remove locknut - TM-5-3800-205-10-20355
Stow windshield in ISU-60 container - TM-5-3800-205-10-20356
Place windshield in cushion pad on tray
Remove ROPS/FOPS and set aside for stowage
Attach two cutting edge wheels - TM-5-3800-205-10-20359
Install load transfer axles to lift cylinders
Remove two bolts
Install load transfer relief valve
Position relief valve and hose assembly
Disconnect two water pump motor hydraulic hoses
Remove exhaust stack - TM-5-3800-205-10-20365
Install exhaust extension on muffler
Remove handrails
Secure handrails
Schematic Drawing - TM-5-3800-205-10-20369
Install turnbuckles
Remove turnbuckles
Remove wheel blocks
Shut down engine - TM-5-3800-205-10-20373
Table 1. Stowage Instructions for ISU-60 Container - Two-Door End.
Table 2. Stowage Instructions for ISU-60 Container - Single-Door End.
RETURN MACHINE TO OPERATIONAL CONFIGURATION - TM-5-3800-205-10-20376
Start tractor engine - TM-5-3800-205-10-20377
Remove turnbuckles
Remove remaining long (10 3/4 in.) steering locking collar
Torque wrench and pry bar
Table 3. Unpacking ISU-60 Container - Single-Door End.
Install upper handrail - TM-5-3800-205-10-20382
Remove exhaust extension - TM-5-3800-205-10-20383
Remove load transfer relief valve
Disconnect elevator drain line hose
Install two water pump motor hydraulic hoses - TM-5-3800-205-10-20386
Remove dust caps
Remove load transfer axles
Schematic Drawing - TM-5-3800-205-10-20389
Install ROPS/FOPS on cab corner posts - TM-5-3800-205-10-20390
Install windshield - TM-5-3800-205-10-20391
Connect two windshield wiper motor connectors - TM-5-3800-205-10-20392
Install windshield washer hose on washer nozzle - TM-5-3800-205-10-20393
Stow the following items in ISU-60 container - TM-5-3800-205-10-20394
Table 4. Stowage Instructions for ISU-60 Container - Two-Door End.
Table 5. Stowage Instructions for ISU-60 Container - Single-Door End.
AIRDROP BY C-130 AIRCRAFT
SUMMARY OF PROCEDURES - TM-5-3800-205-10-20398
CONFIGURE MACHINE FOR AIRDROP
Remove two nuts and windshield wiper arm assembly - TM-5-3800-205-10-20400
Cut tiedown strap - TM-5-3800-205-10-20401
Remove windshield from ROPS/FOPS
Stow windshield in ISU-60 container - TM-5-3800-205-10-20403
Remove two pins and slide out tray - TM-5-3800-205-10-20404
Remove ROPS/FOPS
Install all steering cylinder locking collars - TM-5-3800-205-10-20406
Remove exhaust stack - TM-5-3800-205-10-20407
Remove two nuts - TM-5-3800-205-10-20408
Remove handrails from rear of water distributor - TM-5-3800-205-10-20409
Open fenders and secure in open position
Remove two water pump motor hydraulic hoses
Reduce tire inflation pressure
Stow the following tools
Table 1. Stowage Instructions for ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20414
Table 1. Stowage Instructions for ISU-60 Container - Single-Door End-continued
RETURN MACHINE TO OPERATIONAL CONFIGURATION - TM-5-3800-205-10-20416
Place ISU-60 container
Table 2. Unpacking ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20418
Close fenders and secure in closed position
Remove handrails from stowage
Install upper handrail - TM-5-3800-205-10-20421
Install exhaust stack with clamp - TM-5-3800-205-10-20422
Install two water pump motor hydraulic motor hoses
Remove steering cylinder locking collars
Install ROPS/FOPS on cab corner posts - TM-5-3800-205-10-20425
Install windshield - TM-5-3800-205-10-20426
Connect two windshield wiper motor connectors - TM-5-3800-205-10-20427
Install windshield washer hose on washer nozzle - TM-5-3800-205-10-20428
Stow the following items in ISU-60 container - TM-5-3800-205-10-20429
Table 4. Stowage Instructions for ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20430
MARINE TRANSPORT--ROLL-ON/ROLL-OFF (RO/RO) PROCEDURES
RO/RO PROCEDURES-continued
RAIL TRANSPORT
TOOLS AND EQUIPMENT
SUMMARY OF PROCEDURES--RAIL TRANSPORT (OCONUS)
CONFIGURE MACHINE FOR RAIL TRANSPORT
CONFIGURE MACHINE FOR RAIL TRANSPORT-continued - TM-5-3800-205-10-20437
CONFIGURE MACHINE FOR RAIL TRANSPORT-continued - TM-5-3800-205-10-20438
Remove locknut - TM-5-3800-205-10-20439
Remove two pins and slide out tray - TM-5-3800-205-10-20440
OCONUS ONLY - TM-5-3800-205-10-20441
Place hoses
OCONUS ONLY - TM-5-3800-205-10-20443
Install exhaust extension on muffler with clamp
OCONUS ONLY - TM-5-3800-205-10-20445
LOAD MACHINE ONTO FLATCAR
SECURE MACHINE ON FLATCAR-continued
Stow the following items in ISU-60 container - TM-5-3800-205-10-20448
Table 1. Stowage Instructions for ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20449
UNLOAD MACHINE FROM FLATCAR
ROPS/FOPS (OCONUS ONLY)
Table 2. Unpacking ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20452
Remove tie downs
Start engine and allow to warm up
Table 3. Stowage Instructions for ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20455
RETURN MACHINE TO OPERATIONAL CONFIGURATION - TM-5-3800-205-10-20456
OCONUS ONLY - TM-5-3800-205-10-20457
Remove exhaust extension - TM-5-3800-205-10-20458
Install exhaust stack with clamp - TM-5-3800-205-10-20459
Install two water pump motor hydraulic hoses - TM-5-3800-205-10-20460
Remove dust caps
Install windshield - TM-5-3800-205-10-20462
Connect two windshield wiper motor connectors - TM-5-3800-205-10-20463
Install windshield washer hose on washer nozzle - TM-5-3800-205-10-20464
Table 4. Stowage Instructions for ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20465
Table 5. Stowage Instructions for ISU-60 Container - Two-Door End.
HIGHWAY TRANSPORT
CHAPTER 6. SUPPORTING INFORMATION
REFERENCES - TM-5-3800-205-10-20471
TECHNICAL MANUALS - TM-5-3800-205-10-20472
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS - TM-5-3800-205-10-20473
Table 1. Components of End Item (COEI) List.
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20475
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20476
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20477
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20478
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20479
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20480
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20481
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20482
Table 2. Basic Issue Items (BII) List.
Table 2. Basic Issue Items (BII) List-continued - TM-5-3800-205-10-20484
Table 2. Basic Issue Items (BII) List-continued - TM-5-3800-205-10-20485
ADDITIONAL AUTHORIZATION LIST (AAL)
Table 1. Additional Authorization List.
Table 1. Additional Authorization List-continued
EXPENDABLE AND DURABLE ITEMS LIST - TM-5-3800-205-10-20491
Table 1. Expendable and Durable Items List. - TM-5-3800-205-10-20492
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-10-20493
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-10-20494
WARRANTY INFORMATION (CATERPILLAR, INC.) - TM-5-3800-205-10-20495
ADMINISTRATIVE INFORMATION - TM-5-3800-205-10-20496
Warranty Dispute - TM-5-3800-205-10-20497
OVERALL MACHINE WARRANTY - TM-5-3800-205-10-20498
EMISSIONS WARRANTY - TM-5-3800-205-10-20499
Responsibilities and Limitations - TM-5-3800-205-10-20500
Fuel Injectors or Nozzles
EMISSION CONTROL WARRANTY FOR CALIFORNIA - TM-5-3800-205-10-20502
Owner's Warranty Responsibilities. - TM-5-3800-205-10-20503
LIST OF PRINCIPLE CATERPILLAR DEALERS - TM-5-3800-205-10-20504
GENERAL WARRANTY INFORMATION - TM-5-3800-205-10-20505
BRIDGESTONE/FIRESTONE OFF ROAD TIRE COMPANY (TIRE WARRANTY) - TM-5-3800-205-10-20506
Table 2. Tire Warranty Information. - TM-5-3800-205-10-20507
INDEX - TM-5-3800-205-10-20509
INDEX-continued - TM-5-3800-205-10-20510
INDEX-continued - TM-5-3800-205-10-20511
INDEX-continued - TM-5-3800-205-10-20512
INDEX-continued - TM-5-3800-205-10-20513
INDEX-continued - TM-5-3800-205-10-20514
TM-5-3800-205-10-2 Distributor Water Tank Type 2525 Gallon Capacity Sectionalized Model 613CWD (NSN 3825-01-497-0690) (EIC: EEF) Manual
GENERAL INFORMATION - TM-5-3800-205-10-20023
LIST OF ABBREVIATIONS/ACRONYMS - TM-5-3800-205-10-20024
ABBREVIATION/ACRONYMS
ABBREVIATION/ACRONYMS-continued
EQUIPMENT DESCRIPTION AND DATA - TM-5-3800-205-10-20027
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES-continued
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TM-5-3800-205-10-20029
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS-continued - TM-5-3800-205-10-20030
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS-continued - TM-5-3800-205-10-20031
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS-continued - TM-5-3800-205-10-20032
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS-continued - TM-5-3800-205-10-20033
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS-continued - TM-5-3800-205-10-20034
EQUIPMENT DATA - TM-5-3800-205-10-20035
Tractor
Water Distributor
THEORY OF OPERATION - TM-5-3800-205-10-20039
POWER TRAIN
Final Drive
AIR AND BRAKE SYSTEMS
Service Brakes
ELECTRICAL SYSTEM - TM-5-3800-205-10-20044
HYDRAULIC SYSTEM-continued
CHAPTER 2. OPERATING INSTRUCTIONS - TM-5-3800-205-10-20047
DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS
INSTRUMENT PANEL-continued
Electronic Monitoring System (EMS).
Electronic Monitoring System (EMS)-continued
Switches and Controls.
Switches and Controls-continued - TM-5-3800-205-10-20054
Switches and Controls-continued - TM-5-3800-205-10-20055
DRIVING CONTROLS
Steering Wheel and Steering Column Controls-continued
Floor-Mounted Controls.
Parking and Emergency Brake Controls.
Transmission Controls.
OPERATOR'S SEAT CONTROLS
WATER DISTRIBUTOR CONTROLS
WATER DISTRIBUTOR CONTROLS-continued
MISCELLANEOUS CONTROLS AND INDICATORS
MISCELLANEOUS CONTROLS AND INDICATORS-continued - TM-5-3800-205-10-20065
MISCELLANEOUS CONTROLS AND INDICATORS-continued - TM-5-3800-205-10-20066
MISCELLANEOUS CONTROLS AND INDICATORS-continued - TM-5-3800-205-10-20067
MISCELLANEOUS CONTROLS AND INDICATORS-continued - TM-5-3800-205-10-20068
MISCELLANEOUS CONTROLS AND INDICATORS-continued - TM-5-3800-205-10-20069
MISCELLANEOUS CONTROLS AND INDICATORS-continued - TM-5-3800-205-10-20070
SCRAPER CONTROLS
SCRAPER CONTROLS-continued
OPERATION UNDER USUAL CONDITIONS - TM-5-3800-205-10-20073
MOUNTING AND DISMOUNTING MACHINE
START ENGINE
MACHINE WARMUP
OPERATE TRANSMISSION
OPERATE PARKING AND EMERGENCY BRAKES
OPERATE SKID STEERING (TRACTOR SECTIONALIZED)
STOPPING/PARKING MACHINE
AFTER OPERATION-continued
OPERATE PORTABLE FIRE EXTINGUISHER
PRESSURIZED WATER SOURCE FILL THROUGH SUCTION INLET
SUCTION LOADING (DRAFTING) USING ONBOARD PUMP
TOP LOADING (GRAVITY FEED)
TOP LOADING (PRESSURE FEED)
TANK MIXING OPERATION
Mixing Operation.
TRAVELING
SPRAYING OPERATION (UPPER SPRAY BAR)
PRESSURE DISCHARGE (LOWER SPRAY BAR)
PRESSURE DISCHARGE (LOWER SPRAY BAR)-continued
GRAVITY DISCHARGE (LOWER SPRAY BAR)
DISCHARGE USING AUXILIARY HOSE AND REEL-continued
FLUSHING/RINSING TANK
Flushing/Rinsing Environmentally-Safe Fluid Using Suction Loading.
DRAINING AND DRYING TANK
Dry Tank.
Dry Tank-continued - TM-5-3800-205-10-20099
Dry Tank-continued - TM-5-3800-205-10-20100
ADVANCED MACHINE OPERATION AND JOB SITE MANAGEMENT GUIDELINES
MACHINE SERVICES AND CONFIGURATION CHANGES/ADJUSTMENTS
Installation of Cutting Edge Assembly-continued
Installation of Cultivator.
Schematic Drawing - TM-5-3800-205-10-20105
Installation of De-icing Extensions.
Spray Head Adjustment on Upper Spray Bar.
DUST CONTROL OPERATIONS
COMPACTION OPERATIONS
Compaction Operations.
HAUL ROAD MAINTENANCE--ROAD GRADING
DE-ICING OPERATIONS
APPLICATION RATES AND SPRAY PATTERNS
Schematic Drawing - TM-5-3800-205-10-20114
OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3800-205-10-20115
TOWING
Towing With Engine Stopped.
Towing With Engine Stopped-continued
MANUAL RELEASE OF PARKING BRAKE
OPERATE IN EXTREME COLD
OPERATE IN MUD OR SOFT SURFACES
FORDING
STOWAGE AND DECAL, DATA PLATE, AND STENCIL GUIDE
STOWAGE GUIDE - COMPONENTS OF END ITEM (COEI)
Table 2. Stowage Guide - COEI: Single-Door End of ISU-60 Container-continued - TM-5-3800-205-10-20125
Table 2. Stowage Guide - COEI: Single-Door End of ISU-60 Container-continued - TM-5-3800-205-10-20126
Table 2. Stowage Guide - COEI: Single-Door End of ISU-60 Container-continued - TM-5-3800-205-10-20127
Table 3. Stowage Guide - COEI: Two-Door End of ISU-60 Container.
Table 3. Stowage Guide - COEI: Two-Door End of ISU-60 Container-continued - TM-5-3800-205-10-20129
Table 3. Stowage Guide - COEI: Two-Door End of ISU-60 Container-continued - TM-5-3800-205-10-20130
DECALS
DECALS-continued - TM-5-3800-205-10-20132
DECALS-continued - TM-5-3800-205-10-20133
DECALS-continued - TM-5-3800-205-10-20134
DECALS-continued - TM-5-3800-205-10-20135
DECALS-continued - TM-5-3800-205-10-20136
DATA PLATES - TM-5-3800-205-10-20137
DATA PLATES-continued - TM-5-3800-205-10-20138
DATA PLATES-continued - TM-5-3800-205-10-20139
DATA PLATES-continued - TM-5-3800-205-10-20140
DATA PLATES-continued - TM-5-3800-205-10-20141
DATA PLATES-continued - TM-5-3800-205-10-20142
DATA PLATES-continued - TM-5-3800-205-10-20143
DATA PLATES-continued - TM-5-3800-205-10-20144
STENCILS
STENCILS-continued - TM-5-3800-205-10-20146
STENCILS-continued - TM-5-3800-205-10-20147
STENCILS-continued - TM-5-3800-205-10-20148
STENCILS-continued - TM-5-3800-205-10-20149
CHAPTER 3. OPERATOR TROUBLESHOOTING
TROUBLESHOOTING INTRODUCTION
COMPONENT LOCATIONS
COMPONENT LOCATIONS-continued
Figure 2. Location of Electrical Components.
Parts Lists - TM-5-3800-205-10-20157
Figure 3. Location of Electrical Components.
Parts Lists - TM-5-3800-205-10-20159
Figure 4. Location of Electrical/Mechanical Components.
Parts Lists - TM-5-3800-205-10-20161
Figure 5. Location of Water Distributor Components.
Parts Lists - TM-5-3800-205-10-20163
TROUBLESHOOTING SYMPTOM INDEX
TROUBLESHOOTING SYMPTOM INDEX-continued - TM-5-3800-205-10-20166
TROUBLESHOOTING SYMPTOM INDEX-continued - TM-5-3800-205-10-20167
TROUBLESHOOTING PROCEDURES - TM-5-3800-205-10-20169
Table 1. Troubleshooting Procedures-continued
CHARGING SYSTEM
COOLING SYSTEM - TM-5-3800-205-10-20172
DIFFERENTIAL LOCK CONTROL
DIFFERENTIAL LOCK CONTROL-continued
ELECTRICAL SYSTEM - TM-5-3800-205-10-20175
ELECTRICAL SYSTEM-continued - TM-5-3800-205-10-20176
ELECTRICAL SYSTEM-continued - TM-5-3800-205-10-20177
ELECTRICAL SYSTEM-continued - TM-5-3800-205-10-20178
ELECTRICAL SYSTEM-continued - TM-5-3800-205-10-20179
ENGINE - TM-5-3800-205-10-20180
ENGINE-continued
STEERING
STEERING-continued
TRANSMISSION
WATER DISTRIBUTOR SYSTEM
WATER DISTRIBUTOR SYSTEM-continued - TM-5-3800-205-10-20186
WATER DISTRIBUTOR SYSTEM-continued - TM-5-3800-205-10-20187
WATER DISTRIBUTOR SYSTEM-continued - TM-5-3800-205-10-20188
WATER DISTRIBUTOR SYSTEM-continued - TM-5-3800-205-10-20189
C-130 AIRCRAFT TRANSPORT
CH-47 HELICOPTER TRANSPORT
CH-47 HELICOPTER TRANSPORT-continued - TM-5-3800-205-10-20192
CH-47 HELICOPTER TRANSPORT-continued - TM-5-3800-205-10-20193
CHAPTER 4. OPERATOR MAINTENANCE INSTRUCTIONS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION - TM-5-3800-205-10-20197
GENERAL PMCS PROCEDURES-continued
GENERAL LUBRICATION PROCEDURES
KEY - TM-5-3800-205-10-20200
Table 3. CHART A--ENGINE AND OIL CAN POINTS
Table 6. CHART D--ANTIFREEZE
Schematic Drawing - TM-5-3800-205-10-20203
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TM-5-3800-205-10-20205
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20206
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20207
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20208
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20209
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20210
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20211
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20212
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20213
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20214
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20215
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20216
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20217
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20218
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20219
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20220
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20221
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20222
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20223
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20224
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20225
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20226
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20227
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20228
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20229
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20230
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20231
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20232
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20233
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20234
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20235
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20236
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20237
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20238
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20239
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20240
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20241
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20242
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20243
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20244
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20245
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20246
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20247
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20248
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20249
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20250
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20251
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20252
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20253
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20254
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20255
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20256
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20257
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20258
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20259
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20260
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20261
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20262
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20263
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20264
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20265
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20266
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20267
Table 1. Preventive Maintenance Checks and Services (PMCS) for 613CWD Water Distributor-continued - TM-5-3800-205-10-20268
ENGINE AIR PRECLEANER AND AIR CLEANER ASSEMBLY SERVICING
ENGINE AIR PRECLEANER CLEANING
ENGINE AIR CLEANER ASSEMBLY SERVICING-continued - TM-5-3800-205-10-20271
ENGINE AIR CLEANER ASSEMBLY SERVICING-continued - TM-5-3800-205-10-20272
ENGINE AIR CLEANER ASSEMBLY SERVICING-continued - TM-5-3800-205-10-20273
ENGINE AIR CLEANER ASSEMBLY SERVICING-continued - TM-5-3800-205-10-20274
CHAPTER 5. PREPARATION FOR TRANSPORT
PREPARATION FOR TRANSPORT INTRODUCTION
EXTERNAL AIR TRANSPORT BY CH-47 HELICOPTER
SUMMARY OF PROCEDURES - TM-5-3800-205-10-20280
MACHINE DISASSEMBLY AND SECTIONALIZATION
Table 2. External Air Transport by CH-47--Tractor Component Removal Table.
Place ISU-60 container near work area
NOTE - TM-5-3800-205-10-20284
Remove two nuts and windshield wiper arm assembly - TM-5-3800-205-10-20285
Remove windshield washer fluid hose from water nozzle
Stow windshield in ISU-60 container - TM-5-3800-205-10-20287
Remove two pins and slide out tray - TM-5-3800-205-10-20288
Remove ROPS/FOPS
Remove three guard plates
Remove eight button plugs
Attach two cutting edge wheels - TM-5-3800-205-10-20292
Install front stability skid to lifting eye
Install rear stability skid to transmission mount
Disconnect tank lift cylinders
Install hitch locking blocks
Schematic Drawing - TM-5-3800-205-10-20297
Install all steering cylinder locking collars - TM-5-3800-205-10-20298
Install auxiliary fuel tank and connect fuel lines
Install auxiliary fuel tank and connect fuel lines-continued
Disconnect air hose at quick disconnect fitting
Release four 12-pin electrical connectors
Strap loose ends of hoses
Remove water distributor control panel
Remove handrails from rear of water distributor - TM-5-3800-205-10-20305
Remove draft arms from attachment to water distributor
Remove exhaust stack from muffler
Remove right fender from tractor
Remove two nuts - TM-5-3800-205-10-20309
Using low idle and first gear
Retighten rear stability skid mounting bolts
Stow 54 in. pry bar at front of tank
Remove mud and dirt
Schematic Drawing - TM-5-3800-205-10-20314
Table 3. Stowage Instructions for ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20315
Table 3. Stowage Instructions for ISU-60 Container - Single-Door End-continued
MACHINE ASSEMBLY
Place ISU-60 container
Schematic Drawing - TM-5-3800-205-10-20319
Table 5. Unpacking ISU-60 Container - Two-Door End.
Lower tank lift cylinders to ground
Start tractor engine - TM-5-3800-205-10-20322
Shut down engine - TM-5-3800-205-10-20323
Install left fender to tractor
Install right fender to frame
Remove exhaust extension - TM-5-3800-205-10-20326
Unstow handrails and install at rear of water distributor
Remove pin and control panel
Disconnect two 12-pin electrical connectors
Reposition wiring harness
Disconnect auxiliary tank fuel hose assembly
Empty auxiliary tank of fuel.
Raise tank lift cylinders and connect draft frame
Remove four bolts
Remove front stability skid
Remove cutting edge wheels
Loosen two jamnuts
Install ROPS/FOPS on cab corner posts - TM-5-3800-205-10-20338
Install windshield - TM-5-3800-205-10-20339
Connect two windshield wiper motor connectors - TM-5-3800-205-10-20340
Install windshield washer hose on washer nozzle - TM-5-3800-205-10-20341
Install engine grille to front of hood
Install three guard plates
Stow the following items in ISU-60 container - TM-5-3800-205-10-20344
Table 7. Stowage Instructions for ISU-60 Container - Single-Door End.
Table 8. Stowage Instructions for ISU-60 Container - Two-Door End.
Table 8. Stowage Instructions for ISU-60 Container - Two-Door End-continued
AIR TRANSPORT BY C-130 AIRCRAFT
SUMMARY OF PROCEDURES - TM-5-3800-205-10-20350
CONFIGURE MACHINE FOR AIR TRANSPORT
CONFIGURE MACHINE FOR AIR TRANSPORT-continued
Cut tiedown strap - TM-5-3800-205-10-20353
Remove windshield washer fluid hose
Remove locknut - TM-5-3800-205-10-20355
Stow windshield in ISU-60 container - TM-5-3800-205-10-20356
Place windshield in cushion pad on tray
Remove ROPS/FOPS and set aside for stowage
Attach two cutting edge wheels - TM-5-3800-205-10-20359
Install load transfer axles to lift cylinders
Remove two bolts
Install load transfer relief valve
Position relief valve and hose assembly
Disconnect two water pump motor hydraulic hoses
Remove exhaust stack - TM-5-3800-205-10-20365
Install exhaust extension on muffler
Remove handrails
Secure handrails
Schematic Drawing - TM-5-3800-205-10-20369
Install turnbuckles
Remove turnbuckles
Remove wheel blocks
Shut down engine - TM-5-3800-205-10-20373
Table 1. Stowage Instructions for ISU-60 Container - Two-Door End.
Table 2. Stowage Instructions for ISU-60 Container - Single-Door End.
RETURN MACHINE TO OPERATIONAL CONFIGURATION - TM-5-3800-205-10-20376
Start tractor engine - TM-5-3800-205-10-20377
Remove turnbuckles
Remove remaining long (10 3/4 in.) steering locking collar
Torque wrench and pry bar
Table 3. Unpacking ISU-60 Container - Single-Door End.
Install upper handrail - TM-5-3800-205-10-20382
Remove exhaust extension - TM-5-3800-205-10-20383
Remove load transfer relief valve
Disconnect elevator drain line hose
Install two water pump motor hydraulic hoses - TM-5-3800-205-10-20386
Remove dust caps
Remove load transfer axles
Schematic Drawing - TM-5-3800-205-10-20389
Install ROPS/FOPS on cab corner posts - TM-5-3800-205-10-20390
Install windshield - TM-5-3800-205-10-20391
Connect two windshield wiper motor connectors - TM-5-3800-205-10-20392
Install windshield washer hose on washer nozzle - TM-5-3800-205-10-20393
Stow the following items in ISU-60 container - TM-5-3800-205-10-20394
Table 4. Stowage Instructions for ISU-60 Container - Two-Door End.
Table 5. Stowage Instructions for ISU-60 Container - Single-Door End.
AIRDROP BY C-130 AIRCRAFT
SUMMARY OF PROCEDURES - TM-5-3800-205-10-20398
CONFIGURE MACHINE FOR AIRDROP
Remove two nuts and windshield wiper arm assembly - TM-5-3800-205-10-20400
Cut tiedown strap - TM-5-3800-205-10-20401
Remove windshield from ROPS/FOPS
Stow windshield in ISU-60 container - TM-5-3800-205-10-20403
Remove two pins and slide out tray - TM-5-3800-205-10-20404
Remove ROPS/FOPS
Install all steering cylinder locking collars - TM-5-3800-205-10-20406
Remove exhaust stack - TM-5-3800-205-10-20407
Remove two nuts - TM-5-3800-205-10-20408
Remove handrails from rear of water distributor - TM-5-3800-205-10-20409
Open fenders and secure in open position
Remove two water pump motor hydraulic hoses
Reduce tire inflation pressure
Stow the following tools
Table 1. Stowage Instructions for ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20414
Table 1. Stowage Instructions for ISU-60 Container - Single-Door End-continued
RETURN MACHINE TO OPERATIONAL CONFIGURATION - TM-5-3800-205-10-20416
Place ISU-60 container
Table 2. Unpacking ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20418
Close fenders and secure in closed position
Remove handrails from stowage
Install upper handrail - TM-5-3800-205-10-20421
Install exhaust stack with clamp - TM-5-3800-205-10-20422
Install two water pump motor hydraulic motor hoses
Remove steering cylinder locking collars
Install ROPS/FOPS on cab corner posts - TM-5-3800-205-10-20425
Install windshield - TM-5-3800-205-10-20426
Connect two windshield wiper motor connectors - TM-5-3800-205-10-20427
Install windshield washer hose on washer nozzle - TM-5-3800-205-10-20428
Stow the following items in ISU-60 container - TM-5-3800-205-10-20429
Table 4. Stowage Instructions for ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20430
MARINE TRANSPORT--ROLL-ON/ROLL-OFF (RO/RO) PROCEDURES
RO/RO PROCEDURES-continued
RAIL TRANSPORT
TOOLS AND EQUIPMENT
SUMMARY OF PROCEDURES--RAIL TRANSPORT (OCONUS)
CONFIGURE MACHINE FOR RAIL TRANSPORT
CONFIGURE MACHINE FOR RAIL TRANSPORT-continued - TM-5-3800-205-10-20437
CONFIGURE MACHINE FOR RAIL TRANSPORT-continued - TM-5-3800-205-10-20438
Remove locknut - TM-5-3800-205-10-20439
Remove two pins and slide out tray - TM-5-3800-205-10-20440
OCONUS ONLY - TM-5-3800-205-10-20441
Place hoses
OCONUS ONLY - TM-5-3800-205-10-20443
Install exhaust extension on muffler with clamp
OCONUS ONLY - TM-5-3800-205-10-20445
LOAD MACHINE ONTO FLATCAR
SECURE MACHINE ON FLATCAR-continued
Stow the following items in ISU-60 container - TM-5-3800-205-10-20448
Table 1. Stowage Instructions for ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20449
UNLOAD MACHINE FROM FLATCAR
ROPS/FOPS (OCONUS ONLY)
Table 2. Unpacking ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20452
Remove tie downs
Start engine and allow to warm up
Table 3. Stowage Instructions for ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20455
RETURN MACHINE TO OPERATIONAL CONFIGURATION - TM-5-3800-205-10-20456
OCONUS ONLY - TM-5-3800-205-10-20457
Remove exhaust extension - TM-5-3800-205-10-20458
Install exhaust stack with clamp - TM-5-3800-205-10-20459
Install two water pump motor hydraulic hoses - TM-5-3800-205-10-20460
Remove dust caps
Install windshield - TM-5-3800-205-10-20462
Connect two windshield wiper motor connectors - TM-5-3800-205-10-20463
Install windshield washer hose on washer nozzle - TM-5-3800-205-10-20464
Table 4. Stowage Instructions for ISU-60 Container - Single-Door End. - TM-5-3800-205-10-20465
Table 5. Stowage Instructions for ISU-60 Container - Two-Door End.
HIGHWAY TRANSPORT
CHAPTER 6. SUPPORTING INFORMATION
REFERENCES - TM-5-3800-205-10-20471
TECHNICAL MANUALS - TM-5-3800-205-10-20472
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS - TM-5-3800-205-10-20473
Table 1. Components of End Item (COEI) List.
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20475
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20476
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20477
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20478
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20479
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20480
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20481
Table 1. Components of End Item (COEI) List-continued - TM-5-3800-205-10-20482
Table 2. Basic Issue Items (BII) List.
Table 2. Basic Issue Items (BII) List-continued - TM-5-3800-205-10-20484
Table 2. Basic Issue Items (BII) List-continued - TM-5-3800-205-10-20485
ADDITIONAL AUTHORIZATION LIST (AAL)
Table 1. Additional Authorization List.
Table 1. Additional Authorization List-continued
EXPENDABLE AND DURABLE ITEMS LIST - TM-5-3800-205-10-20491
Table 1. Expendable and Durable Items List. - TM-5-3800-205-10-20492
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-10-20493
Table 1. Expendable and Durable Items List-continued - TM-5-3800-205-10-20494
WARRANTY INFORMATION (CATERPILLAR, INC.) - TM-5-3800-205-10-20495
ADMINISTRATIVE INFORMATION - TM-5-3800-205-10-20496
Warranty Dispute - TM-5-3800-205-10-20497
OVERALL MACHINE WARRANTY - TM-5-3800-205-10-20498
EMISSIONS WARRANTY - TM-5-3800-205-10-20499
Responsibilities and Limitations - TM-5-3800-205-10-20500
Fuel Injectors or Nozzles
EMISSION CONTROL WARRANTY FOR CALIFORNIA - TM-5-3800-205-10-20502
Owner's Warranty Responsibilities. - TM-5-3800-205-10-20503
LIST OF PRINCIPLE CATERPILLAR DEALERS - TM-5-3800-205-10-20504
GENERAL WARRANTY INFORMATION - TM-5-3800-205-10-20505
BRIDGESTONE/FIRESTONE OFF ROAD TIRE COMPANY (TIRE WARRANTY) - TM-5-3800-205-10-20506
Table 2. Tire Warranty Information. - TM-5-3800-205-10-20507
INDEX - TM-5-3800-205-10-20509
INDEX-continued - TM-5-3800-205-10-20510
INDEX-continued - TM-5-3800-205-10-20511
INDEX-continued - TM-5-3800-205-10-20512
INDEX-continued - TM-5-3800-205-10-20513
INDEX-continued - TM-5-3800-205-10-20514
TM-5-3800-205-10-2 Distributor Water Tank Type 2525 Gallon Capacity Sectionalized Model 613CWD (NSN 3825-01-497-0690) (EIC: EEF) Manual
