TM-10-4610-310-14 Lightweight Water Purifier Part Number 7859MFG NSN 4610-01-495-0046 Manual

HOW TO REPAIR THE LWP
REPAIR PARTS AND SPECIAL TOOLS LIST.
CHAPTER 1. DESCRIPTION AND THEORY OF OPERATION FOR LIGHTWEIGHT WATER PURIFIER
GENERAL INFORMATION - TM-10-4610-310-140031
LIST OF ABBREVIATIONS/ACRONYMS - TM-10-4610-310-140032
LIST OF ABBREVIATIONS/ACRONYMS continued
QUALITY OF MATERIAL - TM-10-4610-310-140034
EQUIPMENT DESCRIPTION AND DATA - TM-10-4610-310-140035
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES - TM-10-4610-310-140036
LWP ULTRAFILTRATION MODULE
Figure 3. Ultrafiltration Module (Front and Left Side).
LWP HIGH-PRESSURE PUMP MODULE
Figure 5. High-Pressure Pump Module (Front).
LWP CONTROL MODULE
Figure 7. Electrical Control Panel on Control Module.
REVERSE OSMOSIS ELEMENT MODULE - TM-10-4610-310-140043
Figure 9. Reverse Osmosis Element Module (Front and Left Side).
LWP CHEMICAL INJECTION/CLEANING MODULE
Figure 11. LWP Chemical Injection/Cleaning Module (Front and Left Side).
3kW TACTICAL QUIET GENERATOR SET - TM-10-4610-310-140047
SERVICE PUMPS - TM-10-4610-310-140048
ADDITIONAL EQUIPMENT
TRICON
Contamination Avoidance Covers
Figure 20. Settling Collapsible Fabric Tank.
Figure 22. Product Collapsible Fabric Tank.
Cold Weather Kit - TM-10-4610-310-140054
Hand Truck
Turbidity Meter - TM-10-4610-310-140056
Conductivity, pH, and Total Dissolved Solids (TDS) Meter
THEORY OF OPERATION - TM-10-4610-310-140059
WATER PROCESSING FLOW
Booster Pump - TM-10-4610-310-140061
PROCESS AND EQUIPMENT FAMILIARIZATION
Figure 5. Settling tank outlet spool piece.
ULTRAFILTRATION PROCESS
HOSE ADAPTERS
Setting Up - TM-10-4610-310-140066
Figure 11. Water Source to Ultrafiltration Module Piping Diagram.
Figure 12. Ultrafiltration Module to High-Pressure Pump Module Piping Diagram.
Figure 13. High-Pressure Pump Module to Chemical Injection/Cleaning Module Piping Diagram.
Figure 14. Chemical Injection/Cleaning Module Piping Diagram.
Figure 15. Chemical Injection/Cleaning Module to Distribution Nozzle Piping Diagram.
Electro Magnetic Interference (EMI) Mitigation
CHAPTER 2. OPERATOR INSTRUCTIONS FOR LIGHTWEIGHT WATER PURIFIER
CONTROLS AND INDICATORS
Table 1. Control Module Controls and Indicators.
Figure 2. Control Module Power Receptacles (Right Side).
Table 2. Control Module Power Receptacles.
Figure 4. Control Module Internal Components (Top Half)
Figure 5. Control Module Internal Components (Bottom Half)
Table 3. Control Panel Internal Components.
Programmable Logic Controller
3kW TACTICAL QUIET GENERATOR SET - TM-10-4610-310-140083
ULTRAFILTRATION MODULE
HIGH-PRESSURE PUMP MODULE - TM-10-4610-310-140085
Table 5. High-Pressure Pump Module Controls and Indicators.
REVERSE OSMOSIS ELEMENT MODULE - TM-10-4610-310-140087
CHEMICAL INJECTION/CLEANING MODULE - TM-10-4610-310-140088
Figure 14. Chemical Injection Pump.
COLD WEATHER KIT POWER DISTRIBUTION PANEL
WATER RECONNAISSANCE
PREPARATION INSTRUCTIONS
TURBIDITY METER OPERATION
Viewing the Calibration Date - TM-10-4610-310-140094
TURBIDITY METER OPERATION continued
SOURCE WATER TURBIDITY MEASUREMENT
CONDUCTIVITY METER (ULTRAMETER)
TDS Key
SPECIFIC MEASURING PROCEDURES
MEMORY
RAW WATER pH TEST
OFF LOADING THE LWP
RELEASING THE CARGO TIE-DOWN STRAPS
UNLOADING RAMP
OFFLOADING THE LWP
Figure 7. Offloading Service Pump Skids.
Figure 9. Offloading Chemical Module.
Figure 11. Offloading Ultrafiltration Module.
Figure 13. Offloading High-Pressure Pump Module.
Figure 14. Offloading Basic Issue Items and Components of the End Item Boxes.
GENERATOR OFFLOADING
GENERATOR OFFLOADING - continued
TRICON LOADING/UNLOADING
PREPARATION OF THE LWP FOR STORAGE
LOADING THE TRICON
Figure 2. Loading TRICON (Second Phase).
Figure 3. Loading 3kW Tactical Quiet Generator Set on Hand Truck.
Figure 4. Loading TRICON (Third Phase).
UNLOADING TRICON
GENERATOR, RAW WATER SYSTEM, AND INITIAL START PROCEDURE
Figure 2. 3kW TQG Set Connections.
SETTLING TANK SETUP
Figure 3. Unpacking Collapsible Fabric Tank.
Figure 4. Settling Tank Inlet Spool Piece.
Figure 6. Settling Tank Strainer
PRIMING PUMP SETUP
RAW WATER PUMP SETUP
INITIAL START
INITIAL START continued
LWP SETUP AND STARTUP PROCEDURES
Figure 2. Booster Pump Hose Connections.
Table 1. Hose Descriptions.
Table 2. Control Module Electrical Connections.
Figure 5. Filtrate Tank Outlet Connections.
Figure 7. Raw Water Reject Outlet Connection.
Figure 9. High-Pressure Pump Module Outlet Connection.
Figure 11. RO reject and Product Hose Connection.
Figure 12. Chemical Module with Operational Chemical Boxes.
Figure 14. 1000-Gallon Collapsible Fabric Product Tank.
Figure 15. Product Tank Inlet Connection.
Figure 17. Product Tank Outlet to Distribution Pump Connection.
Figure 19. Settling Tank Outlet Valve in OPEN Position.
Figure 21. Control Module.
Engine Air shutoff Assembly.
STARTING DIESEL ENGINE
Figure 24. High-Pressure Pump Module.
Figure 26. Regulator Handle.
Figure 28. Recoil Starter Handle.
Figure 30. High-Pressure Pump Module Flow Meter.
Figure 32. Product Flow Meter.
STOPPING THE DIESEL ENGINE
CHEMICAL INJECTION
Figure 2. Chemical Storage On The Module.
Figure 3. Chemical module.
Figure 5. Chemical Injection Quick Disconnects.
Figure 6. Antiscalant Chemical Injection Point on High-Pressure Pump Module.
Figure 7. Hypochlorite Injection Port on Chemical module.
CHEMICAL INJECTION PUMP OPERATION
BATCH SOLUTION
MAINTAINING NORMAL OPERATION
NORMAL OPERATING PARAMETERS
Figure 3. Reverse Osmosis (RO) Element Module.
Figure 5. Control Module.
PRODUCT WATER DISTRIBUTION
SHUTDOWN/PRESERVATION PROCEDURES
PRODUCT FLUSH
Figure 3. UF Drain Valve Locations.
Figure 6. Flushing Adapter.
Figure 7. Product Flush Piping Layout.
SHORT TERM SHUTDOWN (less than 96 hours and/or moving)
LONG TERM SHUTDOWN/PRESERVATION
Figure 11. Preservation Piping Layout.
EMERGENCY SHUTDOWN - TM-10-4610-310-140177
COLLAPSIBLE FABRIC TANKS
EXTREME HEAT - TM-10-4610-310-140180
COLD WEATHER OPERATION AND STORAGE
Initial Set up
Figure 2. Raw Water Service Pump Electric Thermal Blanket.
Figure 4. Combined Electric Thermal Blankets.
High-Pressure Pump Module Diesel Engine
SETUP FOR COLD WEATHER OPERATION
COLD WEATHER DRAIN PROCEDURE
THAWING THE LWP
PACKING COLD WEATHER KIT
Figure 10. Cold Weather Kit Box 2.
Figure 11. Cold Weather Kit Box 3.
Table 1. Cold Weather Kit Box Index.
NUCLEAR, BIOLOGICAL, AND CHEMICAL DECONTAMINATION
SECURING THE LWP FOR NBC ATTACK
PREPARATION FOR NBC DECONTAMINATION
SPECIAL CONSIDERATIONS
DUST, HEAT, HIGH TDS SOURCE AND WET AREAS
OPERATION WHEN USING SOURCE WATER WITH TDS GREATER THAN 45,000 PPM
ON-VEHICLE EQUIPMENT LOADING PLAN
TANK PREPARATION FOR MOVEMENT
Figure 1. Packing Collapsible Fabric Tank.
LOADING THE HIGH MOBILITY MULTIPURPOSE WHEELED VEHICLE
LOADING THE HMMWV
Figure 5. Loading Generator Set on Hand Truck.
Figure 7. Loading COEI and BII Boxes.
Figure 8. Loading High-Pressure Pump Module.
Figure 10. Loading UF Module.
Figure 12. Loading Chemical Injection/Cleaning Module.
Figure 14. Loading Service Pumps Skid.
Cold Weather Kit - TM-10-4610-310-140210
TURBIDITY METER - TM-10-4610-310-140211
METER OPERATION
HIGH TURBIDITY MEASUREMENT
SOURCES OF INTERFERENCE - TM-10-4610-310-140214
CODES
CODES (cont)
ULTRAMETER
INSTRUMENT KEY DESCRIPTION
Description of pH Key
MEASURING CONDUCTIVITY/TOTAL DISSOLVED SOLIDS (TDS)
BATTERY REPLACEMENT
CHLORINE TEST STRIP
CYANIDE REMOVAL
PROCEDURE SUMMARY
FIRST PASS SETUP AND OPERATING PROCEDURE
SECOND PASS SETUP AND OPERATING PROCEDURE
Figure 2. Layout for the Second Pass.
Figure 3. Chemical Module Sampling Hose.
END OF MISSION DECONTAMINATION PROCEDURES
CHAPTER 3. TROUBLESHOOTING PROCEDURES (OPERATOR) FOR LIGHTWEIGHT WATER PURIFIER
TROUBLESHOOTING INDEX - TM-10-4610-310-140235
TROUBLESHOOTING INDEX (cont)
RAW WATER SERVICE PUMP - TM-10-4610-310-140237
BOOSTER SERVICE PUMP - TM-10-4610-310-140239
BACKWASH SERVICE PUMP - TM-10-4610-310-140241
DISTRIBUTION SERVICE PUMP - TM-10-4610-310-140243
ULTRAFILRTRATION MODULE
ULTRAFILRTRATION MODULE (cont) - TM-10-4610-310-140246
ULTRAFILRTRATION MODULE (cont) - TM-10-4610-310-140247
ULTRAFILRTRATION MODULE (cont) - TM-10-4610-310-140248
HIGH-PRESSURE PUMP MODULE - TM-10-4610-310-140249
HIGH-PRESSURE PUMP MODULE (cont)
CONTROL MODULE - TM-10-4610-310-140251
REVERSE OSMOSIS ELEMENT MODULE - TM-10-4610-310-140253
CHEMICAL INJECTION/CLEANING MODULE - TM-10-4610-310-140255
COLLAPSIBLE FABRIC TANK
CHEMICAL INJECTION PUMP
TOTAL DISSOLVED SOLIDS, ALKALINITY, CONDUCTIVITY METER
COLD WEATHER KIT - TM-10-4610-310-140263
CHAPTER 4. OPERATOR MAINTENANCE INSTRUCTIONS FOR LIGHTWEIGHT WATER PURIFIER
PREVENTATIVE MAINTENANCE CHECKS AND SERVICES
Leakage Definition
CLEANING AND LUBRICATION
Table 1. Preventive Maintenance Checks and Services.
Table 1. Preventive Maintenance Checks and Services. (cont) - TM-10-4610-310-140271
Table 1. Preventive Maintenance Checks and Services. (cont) - TM-10-4610-310-140272
Table 1. Preventive Maintenance Checks and Services. (cont) - TM-10-4610-310-140273
Table 1. Preventive Maintenance Checks and Services. (cont) - TM-10-4610-310-140274
Table 1. Preventive Maintenance Checks and Services. (cont) - TM-10-4610-310-140275
Table 1. Preventive Maintenance Checks and Services. (cont) - TM-10-4610-310-140276
Table 1. Preventive Maintenance Checks and Services. (cont) - TM-10-4610-310-140277
ULTRAFILTRATION MEMBRANE MAINTENANACE CLEANING
PROCEDURE
Figure 4. Maintenance Cleaning Diagram.
PROCEDURE - continued
ULTRAFILTRATION MEMBRANE CHEMICAL CLEANING
Figure 2. Ultrafiltration Cleaning Piping Diagram.
Figure 3. Inlet and Outlet Locations of the Filtrate Tank.
Figure 5. Ultrafiltration Module.
Figure 6. Immersion Heater with Bracket.
Figure 7. Cleaning Tank Drain Valve.
CHEMICAL CLEANING PROCEDURE continued - TM-10-4610-310-140289
CHEMICAL CLEANING PROCEDURE continued - TM-10-4610-310-140290
ULTRAFILTRATION ASSEMBLY MANUAL BACKWASH/FAST FLUSH PROCEDURE
Figure 2. Control Module.
HIGH-PRESSURE PUMP OIL Fill AND CHANGE
Figure 2. Plunger Pump Oil Fill Cap.
HIGH-PRESSURE PUMP MODULE DIESEL ENGINE AIR FILTER REMOVAL/REPLACEMENT
REMOVAL - TM-10-4610-310-140296
REVERSE OSMOSIS MEMBRANE CLEANING
HIGH pH CLEANING PROCEDURE
Figure 3. Immersion Heater Installed in Cleaning Tank.
Figure 4. Control Module.
Figure 6. Cleaning Adapter Connection.
Figure 8. Chemical Module Product Inlet.
LOW pH CLEANING PROCEDURE
HIGH-PRESSURE PUMP MODULE RUPTURE DISC REMOVAL/INSTALLATION
INSPECTION - TM-10-4610-310-140306
REVERSE OSMOSIS MEMBRANE AND SIMULATOR REMOVAL/INSTALLATION
REMOVAL/INSTALLATION
Figure 4. Pressure Vessels 2 through 7.
Figure 6. Membrane Removal/Installation.
RO ELEMENT INSTALLATION
SAMPLE VALVE INSTALLATION
REMOVAL - TM-10-4610-310-140313
INSTALLATION - TM-10-4610-310-140314
CONTROL MODULE CHECKS AND SERVICES
CONTROL PANEL - TM-10-4610-310-140316
CONTROL MODULE ELECTRICAL ASSEMBLY
TABLE 1. DESCRIPTION OF CONTROL MODULE ELECTRICAL COMPONENTS
TABLE 1. DESCRIPTION OF CONTROL MODULE ELECTRICAL COMPONENTS (cont)
MOTOR CONTROLLER
REVERSE OSMOSIS MODULE RUPTURE DISC REMOVAL/INSTALLATION
INSPECTION - TM-10-4610-310-140322
TURBIDITY METER CALIBRATION INSTRUCTIONS
CALIBRATION PROCEDURE - TM-10-4610-310-140324
Figure 3. Turbidity Meter with Cuvet.
VIEWING THE CALIBRATION DATE - TM-10-4610-310-140326
ULTRAMETER CALIBRATION INSTRUCTIONS
Return To Normal Mode
Return to Factory Settings
SETTLING TANK STRAINER ASSEMBLY CLEANING
BACKWASHING
Figure 3. Strainer Assembly (Exploded View).
COLLAPSIBLE FABRIC TANK CUT, TEAR, AND PUNCTURE REPAIR
EMERGENCY REPAIR
CPVC PIPING REPAIR
CHAPTER 5. TROUBLESHOOTING PROCEDURES (UNIT) FOR LIGHTWEIGHT WATER PURIFIER
Malfunction/Symptom Index
Malfunction/Symptom Index (cont) - TM-10-4610-310-140342
Malfunction/Symptom Index (cont) - TM-10-4610-310-140343
Malfunction/Symptom Index (cont) - TM-10-4610-310-140344
ULTRAFILTRATION MODULE SOLENOID VALVE (V2A)
ULTRAFILTRATION MODULE SOLENOID VALVE (V2A) (cont)
Schematic Diagram - TM-10-4610-310-140347
ULTRAFILTRATION MODULE SOLENOID VALVE (V2B)
ULTRAFILTRATION MODULE SOLENOID VALVE (V2B) (cont)
Schematic Diagram - TM-10-4610-310-140351
SOLENOID VALVE (V2C)
SOLENOID VALVE (V2C) (cont)
Schematic Diagram - TM-10-4610-310-140355
SOLENOID VALVE (V3A)
SOLENOID VALVE (V3A) (cont)
Schematic Diagram - TM-10-4610-310-140359
SOLENOID VALVE (V3B)
SOLENOID VALVE (V3B) (cont)
Schematic Diagram - TM-10-4610-310-140363
SOLENOID VALVE (V3C)
SOLENOID VALVE (V3C) (cont)
Schematic Diagram - TM-10-4610-310-140367
SOLENOID VALVE (V7)
SOLENOID VALVE (V7) (cont)
Schematic Diagram - TM-10-4610-310-140371
FLOW CONTROL VALVE
LEVEL SWITCH
Schematic Diagram - TM-10-4610-310-140376
MODULE CABLE
DIESEL ENGINE - TM-10-4610-310-140379
HIGH-PRESSURE PUMP - TM-10-4610-310-140381
HIGH-PRESSURE PUMP (cont)
DIESEL ENGINE AIR SHUTOFF
DIESEL ENGINE AIR SHUTOFF (Cont)
Illustration - TM-10-4610-310-140385
HIGH-PRESSURE PUMP MODULE PRESSURE SWITCH, HIGH OR LOW - TM-10-4610-310-140387
HIGH-PRESSURE PUMP MODULE PRESSURE SWITCH, HIGH OR LOW - TM-10-4610-310-140388
CONTROL MODULE - TM-10-4610-310-140389
CONTROL MODULE (cont) - TM-10-4610-310-140390
CONTROL MODULE (cont) - TM-10-4610-310-140391
CONTROL MODULE (cont) - TM-10-4610-310-140392
CONTROL MODULE (cont) - TM-10-4610-310-140393
CONTROL MODULE (cont) - TM-10-4610-310-140394
PROGRAMMABLE LOGIC CONTROL (PLC)
Table 1. PLC Input Descriptions.
Table 2. PLC Output Descriptions.
Table 4. PLC Output Card (2) Output Descriptions.
Schematic Diagram - TM-10-4610-310-140399
Schematic Diagram - TM-10-4610-310-140400
CONTROL MODULE SWITCHES - TM-10-4610-310-140401
CONTROL MODULE SWITCHES - TM-10-4610-310-140402
HIGH PRESSURE PUMP MODULE - MODULE CABLE
CONTROL MODULE SURGE PROTECTORS
Illustration - TM-10-4610-310-140406
HOUR METER - TM-10-4610-310-140407
CHEMICAL INJECTION PUMP (ANTISCALANT)
Schematic Diagram - TM-10-4610-310-140410
CHEMICAL INJECTION PUMP (COAGULANT)
Schematic Diagram - TM-10-4610-310-140412
CHEMICAL INJECTION PUMP (HYPOCHLORITE)
Schematic Diagram - TM-10-4610-310-140414
IMMERSION HEATER
IMMERSION HEATER (cont) - TM-10-4610-310-140416
IMMERSION HEATER (cont) - TM-10-4610-310-140417
Illustration - TM-10-4610-310-140418
RAW WATER SERVICE PUMP - TM-10-4610-310-140419
RAW WATER SERVICE PUMP (cont)
Schematic Diagram - TM-10-4610-310-140421
Illustration - TM-10-4610-310-140422
BOOSTER SERVICE PUMP - TM-10-4610-310-140423
BOOSTER SERVICE PUMP (cont)
Schematic Diagram - TM-10-4610-310-140425
Illustration - TM-10-4610-310-140426
BACKWASH SERVICE PUMP - TM-10-4610-310-140427
BACKWASH SERVICE PUMP (cont)
Schematic Diagram - TM-10-4610-310-140429
Illustration - TM-10-4610-310-140430
DISTRIBUTION SERVICE PUMP - TM-10-4610-310-140431
DISTRIBUTION SERVICE PUMP (cont)
Illustration - TM-10-4610-310-140433
Illustration - TM-10-4610-310-140434
COLD WEATHER KIT - TM-10-4610-310-140435
Illustration - TM-10-4610-310-140436
CHEMICAL MODULE - MODULE CABLE
CHAPTER 6. UNIT MAINTENANCE INSTRUCTIONS FOR LIGHTWEIGHT WATER PURIFIER
SERVICE UPON RECEIPT - TM-10-4610-310-140441
Figure 2. Triple Shipping and Storage Container (TRICON).
Preliminary Servicing and Adjustment of Equipment
ULTRAFILTRATION MODULE PIPING REMOVAL/REPLACEMENT
UF FEED PIPING
UF TANK INLET PIPING
BACKWASH/FILTRATE PIPING - TM-10-4610-310-140448
UF REJECT PIPING
FAST FLUSH MANIFOLD PIPING
TANK VENT PIPING
INSPECTION - TM-10-4610-310-140452
BACKWASH/FILTRATE PIPING - TM-10-4610-310-140453
UF CARTRIDGE DRAIN PIPING
FILTRATE TANK REMOVAL/INSTALLATION
FILTRATE TANK PIPING
ULTRAFILTRATION MEMBRANES REMOVAL/INSTALLATION
Figure 2. Cartridge Mounting Hardware.
INSTALLATION - TM-10-4610-310-140459
SOLENOID VALVE REPAIR - TM-10-4610-310-140461
Figure 2. Solenoid Valve Assembly.
INSTALLATION - TM-10-4610-310-140463
GAUGES REMOVAL AND INSTALLATION
Differential Pressure Gauge
Backwash Pressure Gauge - TM-10-4610-310-140467
Temperature Gauge
Backwash Pressure Gauge - TM-10-4610-310-140469
PIPING COMPONENTS REMOVAL/INSTALLATION - TM-10-4610-310-140471
Figure 2. Flow Controller (5 GPM).
Figure 4. Flow Controller (8 GPM).
Figure 6. UF Wiring Diagram.
Figure 7. Level Switch Removal.
Figure 9. Pressure Relief Valve Location.
INSTALLATION - TM-10-4610-310-140477
Pressure relief valve
PROTECTIVE GRILLE REMOVAL/INSTALLATION
Figure 2. Protective Grille.
INSTALLATION - TM-10-4610-310-140481
PIPING COMPONENTS REMOVAL/INSTALLATION - TM-10-4610-310-140483
Figure 2. Pulsation Dampener.
ROUTINE MAINTENANCE
Figure 2. Fuel Strainer.
AIR SHUTOFF VALVE VENT PLUG
ASSEMBLY - TM-10-4610-310-140488
DIESEL ENGINE REMOVAL AND INSTALLATION
Figure 2. Draining Oil From Diesel Engine.
Figure 3. Fuel Tank and Hoses.
Figure 5. Diesel Engine Assembly.
Vibration Mounts
DIESEL ENGINE SHUTOFF ASSEMBLY REMOVAL/INSTALLATION
AIR FILTER ASSEMBLY REMOVAL
AIR SHUTOFF ASSEMBLY REMOVAL
AIR SHUTOFF ASSEMBLY INSTALLATION
HIGH AND LOW PRESSURE SWITCHES REMOVAL/INSTALLATION
Figure 2. Wiring Diagram. - TM-10-4610-310-140500
Figure 3. High-Pressure Switch Removal.
Figure 4. Low-Pressure Switch Removal.
INSTALLATION - TM-10-4610-310-140503
Schematic Diagram - TM-10-4610-310-140504
FUEL TANK REMOVAL/ INSTALLATION
Figure 1. Fuel Tank and Fuel Gauge.
INSTALLATION - TM-10-4610-310-140507
HIGH-PRESSURE PUMP/GEARBOX REMOVAL/INSTALLATION
Figure 2. Gearbox/High-Pressure Pump Removal.
High-Pressure Pump Flange
INSPECTION - TM-10-4610-310-140512
THROTTLE ASSEMBLY
Figure 2. High-Pressure Pump Module Throttle Location.
RECOIL STARTER AND STARTER ROPE
Figure 2. Starter Rope Installation.
MUFFLER ASSEMBLY
REMOVAL - TM-10-4610-310-140518
CONTROL MODULE COMPONENTS
SWITCH, 2-POSITION/3-POSITION/4-POSITION
HOUR METER - TM-10-4610-310-140521
PUSH-PULL SWITCH (EMERGENCY STOP) (SW9)
CIRCUIT BREAKER (CB1)
Figure 3. Control Module Internal Components (Top).
Figure 4. Control Module Internal Components (Bottom).
MOTOR CONTROLLER (SS1 SS3)
Figure 5. Programmable Logic Controller.
PLC OUTPUT CARDS 1 AND 2
TERMINAL BOARD (TB1)
GROUNDING CONNECTOR
WIRING DIAGRAMS - TM-10-4610-310-140531
Figure 9. Control Module Circuit (Pumps/Hour Meter).
Figure 10. Control Module Circuit (Chemical Pumps/Pumps).
Figure 11. Control Module Wiring Diagram (PLC/Cables).
Figure 12. Control Module Wiring Diagram (3kW TQG Set/Motor Starters).
Figure 13. Control Module Wiring Diagram (Pumps/Soft Starters).
Figure 14. Control Module Wiring Diagram (Switches/Pilot Lights/Hour Meter).
Figure 15. Control Module Wiring Diagram (Grounding).
CHEMICAL PUMPS
Figure 2. Wiring Diagram. - TM-10-4610-310-140540
Figure 3. Chemical Pump Mounting Brackets.
CHEMICAL MODULE PIPING
Product Inlet Spool Piece
Product Outlet Spool Piece
Cleaning Tank Outlet Piping
Chlorine Tubing
Antiscalant Tubing
INSPECTION - TM-10-4610-310-140549
INSTALLATION - TM-10-4610-310-140550
Chemical Tank Piping
CHEMICAL MODULE GAUGES
Totalizer
REVERSE OSMOSIS MODULE PRESSURE VESSELS AND PIPING
Figure 2. Pressure Vessel Mounting Hardware.
RO PRESSURE VESSEL INSTALLATION
PRIMING PUMP
SETTLING AND PRODUCT TANKS FILLER/DISCHARGE FITTINGS
Discharge Fitting
SERVICE PUMP RECEPTACLE
Figure 2. Service Pump Terminal Box (Exploded View).
SERVICE PUMP COUPLING
Distribution Pump - TM-10-4610-310-140566
Booster and Backwash Service Pumps
SERVICE PUMP SLEEVE
INSPECTION - TM-10-4610-310-140570
POWER DISTRIBUTION PANEL COMPONENTS
Figure 2. External Components.
SWITCH, SELECTOR, 2-POSITION (SW1)
PANEL RECEPTACLE (J1, J2, J3, J4, J5)
TERMINAL BLOCK (WHITE, GREEN, BLACK)
CHAPTER 7. TROUBLESHOOTING PROCEDURES (DIRECT SUPPORT/GENERAL SUPPORT) FOR LIGHTWEIGHT WATER PURIFIER
TROUBLESHOOTING INDEX - TM-10-4610-310-140579
DIESEL ENGINE - TM-10-4610-310-140581
Illustration - TM-10-4610-310-140582
SERVICE PUMPS - TM-10-4610-310-140583
HIGH-PRESSURE PUMP - TM-10-4610-310-140585
CHAPTER 8. DS/GS MAINTENANCE INSTRUCTIONS FOR LIGHTWEIGHT WATER PURIFIER
ULTRAFILTRATION MODULE JUNCTION BOX
Figure 2. Junction Box Assembly.
Figure 3. Ultrafiltration Module Wiring Diagram.
SOLENOID VALVE REPAIR - TM-10-4610-310-140593
INSPECTION - TM-10-4610-310-140594
DIESEL ENGINE CYLINDER HEAD DISASSEMBLY/ASSEMBLY
Figure 2. Valve Stem Measurement.
Figure 3. Valve Sink Measurement.
Figure 4. Valve Clearance Adjustment.
DIESEL ENGINE DISASSEMBLY/ASSEMBLY
Figure 2. Removing Cylinder Head.
Figure 3. Camshaft.
Piston and Connecting Rod Assembly
ASSEMBLY - TM-10-4610-310-140603
Figure 8. Aligning gear teeth.
Figure 10. Cylinder Head Clearance.
Figure 11. Rocker Arm Assembly.
DIESEL ENGINE PISTON AND PISTON RING CHECKS AND SERVICES
Figure 2. Piston Outside Dimension Measurement.
Table 1. Piston Rings Measurements
Figure 5. Ring End Gap Measurement.
Figure 7. Piston Ring Orientation.
Figure 9. Connecting Rod Orientation.
DIESEL ENGINE CRANKCASE COVER CHECKS AND SERVICES
Table 1. Crankcase Cover Bearing Clearances.
Crankcase Cover Installation
LUBRICATION SYSTEM - TM-10-4610-310-140617
Table 1. Lubricating Oil Pump Clearances.
FUEL PUMP AND INJECTOR
Figure 2. Fuel Pump Configuration.
Figure 3. Fuel Pump Disassembly/Assembly.
FUEL PUMP
FUEL PUMP INSTALLATION - TM-10-4610-310-140623
FUEL INJECTION TIMING ADJUSTMENT
INSPECTION - TM-10-4610-310-140625
HIGH-PRESSURE PUMP DISASSEMBLY/REPAIR/ASSEMBLY
SERVICING VALVES
Assembly (Discharge)
SERVICING SEALS
Assembly - TM-10-4610-310-140631
SERVICING PLUNGERS
SERVICING CRANKCASE SECTION
THROTTLE PLATE REMOVAL/INSTALLATION
ASSEMBLY - TM-10-4610-310-140636
GEARBOX DISASSEMBLY/ ASSEMBLY
DISASSEMBLY-REMOVED
ASSEMBLY - TM-10-4610-310-140639
JUNCTION BOX ASSEMBLY REMOVAL/INSTALLATION
Figure 2. HP Module Junction Box Assembly.
Figure 4. HP Module Wiring Diagram.
REVERSE OSMOSIS ELEMENT MODULE NEEDLE VALVE ASSEMBLY DISASSEMBLY/REPAIR/ASSEMBLY
DISASSEMBLY - TM-10-4610-310-140646
SERVICE PUMP
Figure 2. Distribution Service Pump.
Figure 4. Service Pump (Exploded View)
DISASSEMBLY - TM-10-4610-310-140650
Neck Ring
Pump
Pump (cont)
CHEMICAL MODULE JUNCTION BOX ASSEMBLY REMOVAL/INSTALLATION
Figure 2. Chemical module Junction Box Assembly.
Figure 4. Chemical module Wiring Diagram.
SURGE ARRESTOR (SP1)
Figure 1. Control Module Diagram.
CHAPTER 9. SUPPORTING INFORMATION FOR LIGHTWEIGHT WATER PURIFIER
REFERENCES - TM-10-4610-310-140663
MAINTENANCE ALLOCATION CHART (MAC) - TM-10-4610-310-140665
Explanation of Columns in the MAC - TM-10-4610-310-140666
Explanation of Columns in the Tools and Test Equipment Requirements - TM-10-4610-310-140667
Table 1. MAC for the LWP.
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140670
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140671
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140672
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140673
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140674
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140675
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140676
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140677
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140678
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140679
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140680
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140681
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140682
Table 1. MAC for the LWP. (cont) - TM-10-4610-310-140683
Table 2. Tools and Test Equipment.
COMPONENT OF END ITEM AND BASIC ISSUE ITEM LISTS
Table 1. Components of End Item.
Table 1. Components of End Item. (Cont) - TM-10-4610-310-140687
Table 1. Components of End Item. (Cont) - TM-10-4610-310-140688
Table 1. Components of End Item. (Cont) - TM-10-4610-310-140689
Table 1. Components of End Item. (Cont) - TM-10-4610-310-140690
Table 1. Components of End Item. (Cont) - TM-10-4610-310-140691
Table 1. Components of End Item. (Cont) - TM-10-4610-310-140692
Table 1. Components of End Item. (Cont) - TM-10-4610-310-140693
Table 1. Components of End Item. (Cont) - TM-10-4610-310-140694
Table 2. Basic Issue Items.
Table 2. Basic Issue Items. (cont) - TM-10-4610-310-140696
Table 2. Basic Issue Items. (cont) - TM-10-4610-310-140697
Table 2. Basic Issue Items. (cont) - TM-10-4610-310-140698
Table 2. Basic Issue Items. (cont) - TM-10-4610-310-140699
Table 2. Basic Issue Items. (cont) - TM-10-4610-310-140700
Table 2. Basic Issue Items. (cont) - TM-10-4610-310-140701
Table 2. Basic Issue Items. (cont) - TM-10-4610-310-140702
Table 2. Basic Issue Items. (cont) - TM-10-4610-310-140703
Table 2. Basic Issue Items. (cont) - TM-10-4610-310-140704
Table 2. Basic Issue Items. (cont) - TM-10-4610-310-140705
Figure 1. Components of End Item Box.
Table 2. Components of End Item Box Packing Index.
Figure 2. Basic Issue Items Box.
Table 4. Basic Issue Items Box Packing Index.
EXPENDABLES/DURABLE LIST
Table 1. Expendables/Durable List.
ADDITIONAL AUTHORIZED LIST
TORQUE TABLE
Table 2. Bolt Torque Factors.
LWP DATA SHEET
PART II. CHEMICAL LOG
TM-10-4610-310-14 Lightweight Water Purifier Part Number 7859MFG NSN 4610-01-495-0046 Manual

Western Governors University

Privacy Statement
Press Release
Contact

Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business